SERVICE PROCEDURES

3-POS Remote Installation

WARNING: Always wear safety glasses and protective gloves during service to prevent potential injury. Failure to wear protective equipment during service may lead to SERIOUS INJURY OR DEATH.

FIT4 3-POS PTL REMOTE INSTALL

img/help/page2920-DXA3/IMG_8422 copy2-m.jpg

Step 1

Install the remote lever under bar on the rider's left side. Tighten the clamp screw clockwise to 15in-lb (1.7Nm)

img/help/page2920-DXA3/IMG_8422 copy2.jpg
img/help/page2920-DXA3/IMG_8421 copy.jpg
img/help/page2920-DXA3/IMG_8424 copy-m.jpg

Step 2

Install a short piece of housing with one ferrule. Fully seat the housing in the remote lever

img/help/page2920-DXA3/IMG_8424 copy.jpg
img/help/page2920-DXA3/IMG_8425 copy.jpg
img/help/page2920-DXA3/IMG_8427 copy-m.jpg

Step 3

Install the in-line barrel adjuster with it fully threaded together for maximum adjust range.

img/help/page2920-DXA3/IMG_8427 copy.jpg
img/help/page2920-DXA3/IMG_8429 copy.jpg
img/help/page2920-DXA3/IMG_8430 copy-m.jpg

Step 4

Install cable housing with ferrules on both ends

img/help/page2920-DXA3/IMG_8430 copy.jpg
img/help/page2920-DXA3/IMG_8432 copy.jpg
img/help/page2920-DXA3/IMG_8433 copy-m.jpg

Step 5

Push the release lever to set the remote to open mode.

img/help/page2920-DXA3/IMG_8433 copy.jpg
img/help/page2920-DXA3/IMG_8435 copy-m.jpg

Step 6

With all the housing fully seated thread the cable through the remote housing and around the pulley.

img/help/page2920-DXA3/IMG_8435 copy.jpg
img/help/page2920-DXA3/IMG_8436 copy.jpg
img/help/page2920-DXA3/IMG_8438 copy.jpg
img/help/page2920-DXA3/IMG_8440 copy-m.jpg

Step 7

While holding the cable tight, tighten the pinch bolt with a 2mm Hex Wrench then cut off exccess cable and crimp the end.

img/help/page2920-DXA3/IMG_8440 copy.jpg
img/help/page2920-DXA3/IMG_8441 copy.jpg
img/help/page2920-DXA3/IMG_8444 copy.jpg
img/help/page2920-DXA3/IMG_8446 copy.jpg
img/help/page2920-DXA3/IMG_8448 copy-m.jpg

Step 8

Test remote function.

img/help/page2920-DXA3/IMG_8448 copy.jpg
img/help/page2920-DXA3/IMG_8454 copy.jpg
img/help/page2920-DXA3/IMG_8449 copy.jpg
img/help/page2920-DXA3/IMG_8452 copy.jpg
img/help/page2920-DXA3/IMG_8450 copy.jpg
img/help/page2920-DXA3/IMG_8453 copy.jpg

3-POS PTL DUAL REMOTE INSTALL

img/help/page2920-DXA3/IMG_8455 copy-m.jpg

Step 1

Install the remote lever under bar on the rider's left side. Tighten the clamp screw clockwise to 15in-lb (1.7Nm)

img/help/page2920-DXA3/IMG_8455 copy.jpg
img/help/page2920-DXA3/IMG_8421 copy2.jpg
img/help/page2920-DXA3/IMG_8459 copy-m.jpg

Step 2

Install short pieces of housing with one ferrule, fully seat them in the remote lever.

img/help/page2920-DXA3/IMG_8459 copy.jpg
img/help/page2920-DXA3/IMG_8460 copy.jpg
img/help/page2920-DXA3/IMG_8461 copy.jpg
img/help/page2920-DXA3/IMG_8462 copy.jpg
img/help/page2920-DXA3/IMG_8463 copy-m.jpg

Step 3

Install the in-line barrel adjusters in their fully threaded together configuration for maximum range.

img/help/page2920-DXA3/IMG_8463 copy.jpg
img/help/page2920-DXA3/IMG_8464 copy.jpg
img/help/page2920-DXA3/IMG_8465 copy.jpg
img/help/page2920-DXA3/IMG_8466 copy.jpg
img/help/page2920-DXA3/IMG_8468 copy-m.jpg

Step 4

Install housing with a ferrule on both ends for the fork and shock.

img/help/page2920-DXA3/IMG_8468 copy.jpg
img/help/page2920-DXA3/IMG_8469 copy.jpg
img/help/page2920-DXA3/IMG_8470 copy-m.jpg

Step 5

Push the release lever to set the remote to open mode.

img/help/page2920-DXA3/IMG_8470 copy.jpg
img/help/page2920-DXA3/IMG_8435 copy2-m.jpg

Step 6

With all the housing fully seated and no slack in the system, thread the cable through the remote housing and around the pulley

img/help/page2920-DXA3/IMG_8435 copy2.jpg
img/help/page2920-DXA3/IMG_8439 copy2.jpg
img/help/page2920-DXA3/IMG_8440 copy2-m.jpg

Step 7

While holding the cable tight, tighten the pinch bolt with a 2mm hex wrench, cut off excess cable and crimp the end.

img/help/page2920-DXA3/IMG_8440 copy2.jpg
img/help/page2920-DXA3/IMG_8441 copy2.jpg
img/help/page2920-DXA3/IMG_8444 copy2.jpg
img/help/page2920-DXA3/IMG_8446 copy2.jpg
img/help/page2920-DXA3/IMG_8473 copy-m.jpg

Step 8

With all housing fully seated and no slack in the system, thread the second cable though the shock remote housing and around the pulley.

img/help/page2920-DXA3/IMG_8473 copy.jpg
img/help/page2920-DXA3/IMG_8476 copy.jpg
img/help/page2920-DXA3/IMG_8481 copy.jpg
img/help/page2920-DXA3/IMG_8478 copy-m.jpg

Step 9

While holding the cable tight, tighten the pinch bolt with a 2mm hex wrench. Do not turn the torx screw that attaches the remote pulley to the shock.

img/help/page2920-DXA3/IMG_8478 copy.jpg
img/help/page2920-DXA3/IMG_8479 copy.jpg
img/help/page2920-DXA3/IMG_8487 copy-m.jpg

Step 10

Cut off excess cable and crimp the end.

img/help/page2920-DXA3/IMG_8487 copy.jpg
img/help/page2920-DXA3/IMG_8488 copy.jpg
img/help/page2920-DXA3/IMG_8489 copy.jpg
img/help/page2920-DXA3/IMG_8486 copy-m.jpg

Step 11

Test remote function.

img/help/page2920-DXA3/IMG_8486 copy.jpg
img/help/page2920-DXA3/IMG_8490 copy.jpg
img/help/page2920-DXA3/IMG_8451 copy.jpg
img/help/page2920-DXA3/IMG_8484 copy.jpg
img/help/page2920-DXA3/IMG_8491 copy.jpg
img/help/page2920-DXA3/IMG_8452 copy2.jpg
img/help/page2920-DXA3/IMG_8485 copy.jpg
img/help/page2920-DXA3/IMG_8492 copy.jpg
img/help/page2920-DXA3/IMG_8453 copy2.jpg

WARNING: FOX products should be installed by a qualified bicycle service technician, in accordance with FOX installation specifications. If you have any doubts as to whether or not you can properly install the remote lever on your bicycle, defer to a professionally trained bicycle service technician. Improperly installed products can fail, causing the rider to lose control, potentially causing SERIOUS INJURY OR DEATH.

WARNING:  Make sure that the remote lever does not interfere with normal brake and shift lever operation. Failure to do so can result in loss of control, potentially causing SERIOUS INJURY OR DEATH.

WARNING: Make sure to leave enough cable housing length to accomodate normal steering operation. Failure to do so can result in loss of control, potentially causing SERIOUS INJURY OR DEATH.