PARTS & DRAWINGS

FLOAT X2 Part Information

 

New for 2018:

New Compression Lever Updated Two postion lever compression adjusters (backwards compatible)
New Eyelet Assy's for MY18 Increases IFP flow
5wt Oil 5wt. oil now used for MY18 FLOAT X2
New inner body and piston Smaller diameter inner body and piston
New 2-Pos Lever and Valve Seat Kit available listed below. Backwards compatible for MY16-MY17. 

 

Maintenance Information:

Service Interval Full Service 125 Hours
803-01-147 Seal Kit: FLOAT X2 Spring and Damper Rebuild 2016-2017 8.75x2.75 and all 2018
213-01-460 Eyelet: 9mm Shaft, DHX2, Increased Clearance (NEEDED FOR REBUILD)
398-00-280 Tooling: Eyelet Torque Tool
398-00-418 Tooling: 2016 Float X2, Bullet Tool
398-00-419 Tooling: 2016 Float X2, Negative Air Seal
803-00-463 Kit: Fill Machine Adapter, 04-07 Epic IV, DHX Air, RC2_RC4 Shocks
803-00-566 Kit: Bike IFP Depth Setting Tool Set
803-00-967 Kit: Tooling: Shaft Clamps, FLOAT X2, 9mm Shaft
803-00-969 Kit: Tooling: Clamps, FLOAT X2, Body--------- ---------(Only needed if replacing the outer body)
803-00-968 Kit: Tooling: Clamps, FLOAT X2, Air Sleeve
398-00-662  Service torque tool for X2 two position lever
398-00-099 **NEW** Tooling: Torque Fixture, 54mm Trunnion Eyelet

 

Air Spring Tuning Info:

803-01-139
Kit: Volume Spacers, 3 Pairs: Float X2, Clip-in, Plastic, 0.25in^3

Note: Do not use the black rubber volume spacer bands. Only utilize the FOX orange plastic spacer pairs in FLOAT X2 shocks.

 

Shock Size Stock Spacer Quantity (Factory Installed) Maximum Spacer Quantity
7.875 x 2.000 3 4
7.875 x 2.250 2 2
8.500 x 2.500 3 3
8.750 x 2.750 3 3
9.500 x 3.000 4 5
10.500 x 3.500 4 4
185, 50 4 4
185, 55  2  2
205, 60   5
205, 62.5 2 5
205, 65   3
210, 50   4
210, 55   2
225, 70   7
225, 75   5
230, 57.5   5
230, 60   5
230, 65   3
250, 70   7
250, 75   5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil Information:

Damper 025-06-006 Oil: Suspension Fluid [250 ml. ] R3, 5WT, ISO 15
025-06-007 Oil: Suspension Fluid [1.00 Quart] R3, 5WT, ISO 15
Air Sleeve 025-03-003-A Oil: AM, FOX FLOAT Fluid [8 oz.]
025-03-002-A Oil: AM, FOX FLOAT Fluid [5 cc], Pillow Pack

 

IFP Info:

IFP Pressure 125 psi 
IFP Height 1.343in +/- 0.020in

 

 

Upgrade Info:

803-01-252 Kit: Upgrade, 2018 X2 F-S 2-Position Lever CD Cartridge Assembly, and Valve Seat

2018 FLOAT X2 Part Information:

 

Size Specific Parts:

Shock Size Outer Sleeve Assemblies Inner Air Sleeve Shaft Assemblies Shaft Kashima Outer Body Ano Outer Body Inner Body
7.875 x 2.0 in 806-29-560-KIT 231-00-090 808-17-250-KIT 229-10-220 204-18-110   204-18-214
7.875 x 2.25 in 806-29-560-KIT 231-00-090 808-17-251-KIT 229-10-220 204-18-110 204-18-200 204-18-214
8.5 x 2.25 in 806-29-561-KIT 231-00-091 808-17-256-KIT 229-10-220 204-18-111   204-18-215
8.5 x 2.5 in 806-29-561-KIT 231-00-091 808-17-252-KIT 229-10-221 204-18-111 204-18-201 204-18-215
8.75 x 2.75 in 806-29-562-KIT 231-00-092 808-17-253-KIT 229-10-222 204-18-111 204-18-201 204-18-215
9.5 x 3.0 in 806-29-563-KIT 231-00-093 808-17-254-KIT 229-10-223 204-18-113 204-18-202 204-18-216
10.5 x 3.5 in 806-29-564-KIT 231-00-094 808-17-255-KIT 229-10-224 204-18-114   204-18-217
185 x 50 mm 806-29-565-KIT 231-00-095 808-17-257-KIT 229-10-225 204-18-116   204-18-234
185 x 55 mm 806-29-565-KIT 231-00-095 808-17-257-KIT 229-10-225 204-18-116   204-18-234
205 x 60 mm 806-29-566-KIT 231-00-096 808-17-258-KIT 229-10-226 204-18-117   204-18-235
205 x 62.5 mm 806-29-566-KIT 231-00-096 808-17-258-KIT 229-10-226 204-18-117   204-18-235
205 x 65 mm 806-29-566-KIT 231-00-096 808-17-258-KIT 229-10-226 204-18-117   204-18-235
210 x 50 mm 806-29-565-KIT 231-00-095 808-17-257-KIT 229-10-225 204-18-117   204-18-235
210 x 55 mm 806-29-565-KIT 231-00-095 808-17-257-KIT 229-10-225 204-18-117   204-18-235
225 x 70 mm 806-29-567-KIT 231-00-097 808-17-259-KIT 229-10-227 204-18-118   204-18-236
225 x 75 mm 806-29-567-KIT 231-00-097 808-17-259-KIT 229-10-227 204-18-118   204-18-236
230 x 57.5 mm 806-29-566-KIT 231-00-096 808-17-258-KIT 229-10-226 204-18-118   204-18-236
230 x 60 mm 806-29-566-KIT 231-00-096 808-17-258-KIT 229-10-226 204-18-118   204-18-236
230 x 65 in 806-29-566-KIT 231-00-096 808-17-258-KIT 229-10-226 204-18-118   204-18-236
250 x 70 mm 806-29-567-KIT 231-00-097 808-17-259-KIT 229-10-227 204-18-119 204-18-207 204-18-237
250 x 75 mm 806-29-567-KIT 231-00-097 808-17-259-KIT 229-10-227 204-18-119   204-18-237

 

Shaft Eyelet Assemblies:

Part Description
213-07-139 Eyelet: Shaft End, Float X2, 9mm, Locking, Relief Cut
213-07-180 Eyelet: Shaft End, Float X2, 9mm, Enduro 29, Locking, 13-17

 

Anti-Volume Spacers (Spacer Limiters):

Part Description
233-00-364 Spacer: (T) Anti-volume spacer, Float X2, [2.75] .720 W
233-00-363 Spacer: (T) Anti-volume spacer, Float X2, [3.5] 1.370 W
233-00-362 Spacer: (T) Anti-volume spacer, Float X2, [3.0, 75] .520 W
233-00-361 Spacer: (T) Anti-volume spacer, Float X2, [2.25, 2.5, 55, 65, 72.5] .570 W

 

Volume Spacer Pair:

Part Description
800-11-001 Volume Spacer Pair: Float X2, Clip-in, Plastic, 0.25in^3

 

Travel and Volume Spacer:

Part Description
233-00-237 Spacer: Volume & .25" Travel, 9mm Shaft, FLOATX2

 

Travel Spacers:

Part Description
233-00-261 Spacer: Metric Travel [.360 ID X .550 OD X 5.0mm TLG] 6061, Black Ano
233-00-260 Spacer: Metric Travel [.360 ID X .550 OD X 2.5mm TLG] 6061, Black Ano

 

Body Eyelets:

Part Description
808-17-366-KIT Eyelet Assy: 2018, X2, 2pos-Adj, P-S
808-17-363-KIT Eyelet Assy: 2018, X2, Trunnion, F-S
808-17-362-KIT Eyelet Assy: 2018, X2, Trunnion, 2pos-Adj, F-S
808-17-361-KIT Eyelet Assy: 2018, X2, 2pos-Adj, F-S
808-17-360-KIT Eyelet Assy: 2018, X2, P-S
808-17-329-KIT Eyelet Assy: 2018 Float X2,  Metric/Imperial, F-S

 

Piston Assemblies:

Part Description
805-00-109-KIT Piston Assembly:  X2, .868in Bore, CL
805-00-108-KIT Piston Assembly:  X2, .868in Bore, CM
805-00-105-KIT Piston Assembly:  X2, .868in Bore, CF

 

IFP Assembly:

Part Description
805-00-027-KIT Piston Assembly: Floating [Ø 1.070 Bore, 0.325 TLG]

 

Decals:

PN Description
024-12-332 Decal: 2018 FloatX2 XV Sleeve, Dark Gray, Short, Max Pressure
024-12-335 Decal: 2018 F-S FLOAT X2, Resy, Orange, w/Warning
024-12-333 Decal: 2018 FloatX2 XV Sleeve, Dark Gray, Long, Max Pressure

2018 to 2019 Update Kits

 

The kits listed below can be used with KIT: 803-01-317 to update a 2018 FLOAT X2 shock to 2019 FLOAT X2 specifications (increases maximum air pressure to 300psi)

All update kits contain Inner and Outer Air Sleeves, Shaft, Shaft Eyelet, Negative Air Sealhead, and any other hard parts to convert a 2018 FLOAT X2 to meet 2019 specs.

Part Description
803-01-294 Service Kit: 2019 FLOAT X2 Update Kit, 7.875 x 2.25 (Use with 803-01-317)
803-01-295 Service Kit: 2019 FLOAT X2 Update Kit, 8.5 x 2.5 (Use with 803-01-317)
803-01-296 Service Kit: 2019 FLOAT X2 Update Kit, 8.75 x 2.75 (Use with 803-01-317)
803-01-297 Service Kit: 2019 FLOAT X2 Update Kit, 9.50 X 3.0 (Use with 803-01-317)
803-01-298 Service Kit: 2019 FLOAT X2 Update Kit, 10.50, 3.50 (Use with 803-01-317)
803-01-299 Service Kit: 2019 FLOAT X2 Update Kit, 185, 55 (Use with 803-01-317)
803-01-300 Service Kit: 2019 FLOAT X2 Update Kit, 205 X 65 (Use with 803-01-317)
803-01-301 Service Kit: 2019 FLOAT X2 Update Kit, 250, 75 (Use with 803-01-317)
803-01-302 Service Kit: 2019 FLOAT X2 Update Kit, 205 X 60 (Use with 803-01-317)
803-01-303 Service Kit: 2019 FLOAT X2 Update Kit, 185, 50 (Use with 803-01-317)
803-01-304 Service Kit: 2019 FLOAT X2 Update Kit, 250, 70 (Use with 803-01-317)
803-01-305 Service Kit: 2019 FLOAT X2 Update Kit, 225 X 70 (Use with 803-01-317)
803-01-306 Service Kit: 2019 FLOAT X2 Update Kit, 7.875 x 2 (Use with 803-01-317)
803-01-307 Service Kit: 2019 FLOAT X2 Update Kit, 8.5 x 2.25, Specialized Enduro Only (Use with 803-01-317)
803-01-308 Service Kit: 2019 FLOAT X2 Update Kit, 230 X 65 (Use with 803-01-317)
803-01-309 Service Kit: 2019 FLOAT X2 Update Kit, 230 X 60 (Use with 803-01-317)
803-01-310 Service Kit: 2019 FLOAT X2 Update Kit, 230 X 57.5 (Use with 803-01-317)
803-01-311 Service Kit: 2019 FLOAT X2 Update Kit, 210 X 55 (Use with 803-01-317)
803-01-312 Service Kit: 2019 FLOAT X2 Update Kit, 210 X 50 (Use with 803-01-317)
803-01-313 Service Kit: 2019 FLOAT X2 Update Kit, 205 X 62.5 (Use with 803-01-317)
803-01-331 Service Kit: 2019 FLOAT X2 Update Kit, 225 x 75 (Use with 803-01-317)

Assembly Drawings:

Eyelet Assemblies:

Piston Assemblies:

Valve Seat Assemblies:

Damping Adjust Assemblies:

Poppet Assemblies:

Assembly Drawings:

img/help/page864-F74D/Assembly-Drawing-2018-FLOAT-X2-m.jpg

Assembly Drawing: 2018 FLOAT X2 .

img/help/page864-F74D/Assembly-Drawing-2018-FLOAT-X2.jpg

img/help/page864-F74D/2018-FLOAT-X2-Outer-Air-Sleeve-Assemblies-m.jpg

2018 FLOAT X2 Outer Air Sleeve Assemblies .

img/help/page864-F74D/2018-FLOAT-X2-Outer-Air-Sleeve-Assemblies.jpg

img/help/page864-F74D/Shaft-Assy,-Shaft,-9mm-FLOAT-X2-updated-nut-m.jpg

Shaft Assemblies, Shaft, 9mm FLOAT X2 .

img/help/page864-F74D/Shaft-Assy,-Shaft,-9mm-FLOAT-X2-updated-nut.jpg

img/help/page864-F74D/812-06-083-KIT-m.jpg

812-06-083-KIT Negative Air Sealhead, FLOATX2, Compact

img/help/page864-F74D/812-06-083-KIT.jpg

img/help/page864-F74D/812-06-085-KIT96-m.jpg

812-06-085-KIT Bearing Assy: FLOAT X2, LTS [.940 Bore, 1.600 Bore, 9mm Shaft]

img/help/page864-F74D/812-06-085-KIT96.jpg

img/help/page864-F74D/813-00-095-KIT-m.jpg

813-00-095-KIT Reservoir Cap Assembly: 2016 DHX2

img/help/page864-F74D/813-00-095-KIT.jpg

img/help/page864-F74D/813-00-097-KIT-m.jpg

813-00-097-KIT Reservoir End Cap Assembly: 2016 DHX2

img/help/page864-F74D/813-00-097-KIT.jpg

Eyelet Assemblies:

img/help/page864-F74D/808-17-329-KIT-m.jpg

808-17-329-KIT Eyelet Assy: 2018 Float X2, Metric/Imperial, F-S

img/help/page864-F74D/808-17-329-KIT.jpg

img/help/page864-F74D/808-17-360-KIT-m.jpg

808-17-360-KIT Eyelet Assy: 2018, X2, P-S

img/help/page864-F74D/808-17-360-KIT.jpg

img/help/page864-F74D/808-17-361-KIT-m.jpg

808-17-361-KIT Eyelet Assy: 2018, X2, 2pos-Adj, F-S

img/help/page864-F74D/808-17-361-KIT.jpg

img/help/page864-F74D/808-17-362-KIT-m.jpg

808-17-362-KIT Eyelet Assy: 2018, X2, Trunnion, 2pos-Adj, F-S

img/help/page864-F74D/808-17-362-KIT.jpg

img/help/page864-F74D/808-17-363-KIT-m.jpg

808-17-363-KIT Eyelet Assy: 2018, X2, Trunnion, F-S

img/help/page864-F74D/808-17-363-KIT.jpg

img/help/page864-F74D/808-17-366-KIT-m.jpg

808-17-366-KIT Eyelet Assy: 2018, X2, 2pos-Adj, P-S

img/help/page864-F74D/808-17-366-KIT.jpg

Piston Assemblies:

img/help/page864-F74D/805-00-027-KIT-m.jpg

805-00-027-KIT Piston Assembly: Floating [Ø 1.070 Bore, 0.325 TLG]

img/help/page864-F74D/805-00-027-KIT.jpg

img/help/page864-F74D/805-00-105-KITa-m.jpg

805-00-105-KIT Piston Assembly: X2, .868in Bore, CF

img/help/page864-F74D/805-00-105-KITa.jpg

img/help/page864-F74D/805-00-108-KITa-m.jpg

805-00-108-KIT Piston Assembly: X2, .868in Bore, CM

img/help/page864-F74D/805-00-108-KITa.jpg

img/help/page864-F74D/805-00-109-KITa-m.jpg

805-00-109-KIT Piston Assembly: X2, .868in Bore, CL

img/help/page864-F74D/805-00-109-KITa.jpg

Valve Seat Assemblies:

img/help/page864-F74D/815-02-063-KIT-m.jpg

815-02-063-KIT Valve Seat Assy: Rebound, .247in Bore, X2

img/help/page864-F74D/815-02-063-KIT.jpg

img/help/page864-F74D/815-02-070-KIT-m.jpg

815-02-070-KIT Valve Seat Assy: Compression, .265in Bore, X2

img/help/page864-F74D/815-02-070-KIT.jpg

img/help/page864-F74D/815-02-083-KIT-m.jpg

815-02-083-KIT Valve Seat Assy: 2018, X2, 2pos-Adj

img/help/page864-F74D/815-02-083-KIT.jpg

Damping Adjust Assemblies:

img/help/page864-F74D/815-00-079-KIT-m.jpg

815-00-079-KIT Damping Adj Assy: 2018, X2, Rebound, P-S

img/help/page864-F74D/815-00-079-KIT.jpg

img/help/page864-F74D/815-00-080-KIT-m.jpg

815-00-080-KIT Damping Adj Assy: 2018, X2, Compression, P-S

img/help/page864-F74D/815-00-080-KIT.jpg

img/help/page864-F74D/815-02-065-KIT-m.jpg

815-02-065-KIT Damping Adj Assy: Cartridge, Rebound, X2, .868in Bore Piston

img/help/page864-F74D/815-02-065-KIT.jpg

img/help/page864-F74D/815-02-066-KIT-m.jpg

815-02-066-KIT Damping Adj Assy: Cartridge, Compression, X2, .868in Bore Piston

img/help/page864-F74D/815-02-066-KIT.jpg

img/help/page864-F74D/815-02-081-KIT-m.jpg

815-02-081-KIT Damping Adj Assy: 2018, X2, Cartridge, CD, 2pos-Adj, F-S

img/help/page864-F74D/815-02-081-KIT.jpg

img/help/page864-F74D/815-02-082-KIT-m.jpg

815-02-082-KIT Damping Adj Assy: 2018, X2, Cartridge, CD, 2pos-Adj, P-S

img/help/page864-F74D/815-02-082-KIT.jpg

Poppet Assemblies:

img/help/page864-F74D/815-02-064-KIT-m.jpg

815-02-064-KIT Damping Adj Assy: Poppet, X2, .077 Triangle

img/help/page864-F74D/815-02-064-KIT.jpg