PARTS & DRAWINGS
40mm Part Information
New for 2017:
| New Lowers | Same casting, new matte black finish |
| New Upper Bushings | New no groove upper bushings in lowers (backwards compatible) |
| New Ano Upper Tubes | New black anodized finish on non-factory series (backwards compatible) |
| Updated FIT4 Damper Tune | New E16 tune (backwards compatible) |
Maintenance Info:
| Service Interval | Full Service 125 hours |
| 803-00-946 | Kit: Dust Wiper, Forx, 40mm, Low Friction, No Flange |
| 803-00-964 | Seal Kit: 40 FLOAT NA2 Rebuild |
| 803-00-830 | Service Set: Tooling: 2014 RC2, Shaft Clamps |
| 803-00-501 | Service Set: Seal Kit, 2011 36 & 40 Inverted RC2 Cartridge |
| 803-00-961 | Seal Kit: 36 & 40 FIT4 Cartridge Rebuild |
| 398-00-681 | 2002-017 32 Damper-side and ALL 32-34-36-40 Spring-side Removal Tool |
| 398-00-682 | 2005-017 34-36-40 Damper-side Removal Tool |
| 803-00-276 | Service Kit: 2010 RL-RLC Hand Bleeder (FOX FIT Bleeder Tool) |
| 398-00-371 | Tooling: Sealhead To Shaft Bullet, 10mm |
Oil Info:
| Application | Part | Description |
| All FIT Dampers (RC2/FIT4) | 025-06-006 | Oil: Suspension Fluid [250 ml. ] R3, 5WT, ISO 15 |
| 025-06-007 | Oil: Suspension Fluid [1.00 Quart] R3, 5WT, ISO 15 | |
| All forks bath oil and FLOAT NA2 Air Chamber | 025-03-015 | Oil: AM, FOX Bath Oil [250 ml.], 20 WT Gold |
| 025-03-010 | Oil: AM, FOX Bath Oil [32 oz.], 20 WT Gold |
| Application | Oil Volumes (FOX 20wt. Gold Oil) |
| Damper Side Bath | 50cc |
| FLOAT NA2 Air Chamber | 6cc |
| FLOAT NA2 Bath | 35cc |
| Coil Spring Bath | 50cc |
FLOAT NA2 Volume Spacer Info: Factory Installed Quantity (Maximum Quantity)
| Travel | 40 26/27.5 |
| 203mm | 4 (7) |
Upgrade Options:
| Lowers | 26in and 27.5in lowers are interchangeable |
| Upper Tube | Ano and Kashima upper tubes are interchangeable |
| HSC, LSC Fit Cartridge | FIT4 damper can be replaced with FIT RC2 damper |
| Float NA2 conversion | 820-05-347-KIT | Service Set: Topcap Assy, FLOAT NA 2, 40, Silver | |
| 820-02-349-KIT | Service Set: Air Shaft Assy, 40, 203mm, FLOAT NA 2 | ||
| Choose UT | 208-05-144 | Uppertube, Kashima, MP, 2016 40 Butted, Air, Coil and Damper side, Dimpled | |
| 208-01-144 | Uppertube, Black Ano, 2016 40 Butted, Air, Coil and Damper side, Dimpled | ||
2017 40mm Part Listings
Crowns and Upper Tubes
| Part | Description |
| 820-11-330-KIT | Service Set: Fork Sub-Group: 2014 40, Lower Crown-Steerer |
| 820-11-343-KIT | Service Set: 2014 40 Flat Upper Crown, Small-Large, Integrated Stem |
| 820-11-833-KIT | Service Set: Fork Sub-Group: 2014-016 40 Drop Direct Mount Upper Crown, Integrated Stem |
| 208-05-144 | Uppertube, Kashima, MP, 2016 40 Butted, Air, Coil and Damper side, Dimpled |
| 208-01-144 | Uppertube, Black Ano, 2016 40 Butted, Air, Coil and Damper side, Dimpled |
Lower Legs
| Part | Description |
| 820-10-307-KIT | Service Set: 2017 40 27.5in Gloss White 20mm Lower Assy |
| 820-10-306-KIT | Service Set: 2017 40 27.5in Matte Blk 20mm Lower Assy |
Complete Cartridges
| Part | Description |
| 820-08-640-KIT | Service Set: 2016 Cartridge Assy Complete, 40 RC2, NBO |
| 820-08-637-KIT | Service Set: 2016 40 RC FIT4 Cart Assy Complete |
FLOAT NA2 Assemblies
| Part | Description |
| 820-02-349-KIT | Service Set: Air Shaft Assy, 40, 203mm, FLOAT NA 2 |
| 820-05-347-KIT | Service Set: Topcap Assy, FLOAT NA 2, 40, Silver |
| 820-02-330-KIT | Service Set: Neg Plate Subassembly, FLOAT NA 2, 40 |
VAN Coil Assemblies
| Part | Description |
| 820-02-241-KIT | Service Set: 2014 40 Plunger Shaft Assembly (for BUTTED UT) |
| 820-05-019-KIT | Service Set: Spring Sub-Group: 40 Preload Topcap Assembly |
2017 FIT RC2
- 820-08-640-KIT 2016 40 RC2 Cartridge Complete
- 2016 40 RC2 Cartridge .
- 820-03-187-KIT 2011 RC2 Adjuster Assy
- 820-03-395-KIT 2015 36/40 RC2 Base Valve Assembly
- 820-03-371-KIT 2016 40 RC2 Rebound
- 820-03-167-KIT 2011 RC2 Rebound Adjuster Assembly
- 820-03-450-KIT Sealhead Assy 2015 10mm Shaft SKF
- 820-03-321-KIT 2016 RC2 Rebound Piston Assy
2017 FIT4 LSC
- 820-08-637-KIT 2016 40 RC FIT4 Cart Assy Complete
- 2016 40 FIT4 Cart Assy .
- 820-05-350-KIT 2016 40 FIT4 Topcap
- 820-03-510-KIT 2017 FIT4 F-S Compression Valving Assy E16
- 820-03-471-KIT 2016 FIT4 RC Top Cap Parts
- 820-03-472-KIT 2017 40 Rebound Tube Damper Shaft Assy
- 820-03-465-KIT Rebound Piston Assy 2016 FIT4
2017 FLOAT NA2
- Air Spring FLOAT NA2 .
- 820-05-347-KIT Topcap FLOAT NA2
- 820-02-349-KIT Air Shaft 40 FLOAT NA2
- 820-02-330-KIT Neg Plate FLOAT NA2 40
