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PARTS & DRAWINGS

FLOAT DPS Part Information

New for 2016:

New Damping System	Backwards compatible but requires several new parts
Utilizes same 2015 Chassis parts (bodies, shafts, etc.)	Many parts backwards compatible with CTD
New Eyelet Assembly for DPS	Same eyelet body as CTD, new cam and new knobs.
New Evol Air Sleeve	Backwards compatible, LV and SV available, may require different air volume spacer configuration
Slotted IFP	Backwards compatible

Obsolete Technologies:

FLOAT CTD Boost Valve	Will continue to be supported
FLOAT CTD Dish	Will continue to be supported

Maintenance Info:

Service Interval	Full Service 125 hours
803-00-816	Seal Kit: DPS, CTD Boost Valve and Dish Shock Rebuild
803-00-142	Kit: Rebuild, FLOAT Line Air Sleeve, Special Q-Ring
398-00-637	Tooling: Custom Socket, 5/8", 2016 Float DPS, Piston Bolt
398-00-638	Tooling: Custom Spanner Socket, 3 pin, Float DPS, Lockout Piston
803-00-806	Kit: Tooling, iCD/CTD Dish Shock Dial Indicator Attachment for Plate Lift Measurement
803-00-805	Kit: Shaft Clamps, Shocks, CTD 9mm, 3/8in, 1/2in, 5/8in
802-01-000-KIT	Air Valve Assembly: Nitrogen Safety Needle Assembly w/Manual, Complete w/out Gauge

Air Spring Tuning:

803-00-802

Kit: FLOAT CTD 9mm Shaft, Air Spring Volume Tuning Kit

Oil Info:

Damper Oil	025-02-003	Oil: AM, FOX Suspension Fluid [32 oz.], 10 WT Red
Air Chamber	025-03-002-A	Oil: AM, FOX FLOAT Fluid [5 cc], Pillow Pack
Air Chamber	025-03-003-A	Oil: AM, FOX FLOAT Fluid [8 oz.]

IFP Info:

IFP Pressure (All sizes)

500 psi

Shock Size	IFP Height (all measurements +/- .020in)
5.500 x 1.000	1.510in/ 38.35mm
6.000 x 1.250	1.720in/ 43.69mm
6.500 x 1.500	1.940in/ 49.28mm
7.250 x 1.750	2.150in/ 54.61mm
7.500/7.875 x 2.000	2.360in/ 59.94mm
7.875 x 2.250	2.580in/ 65.53mm
8.500 x 2.500	2.790in/ 70.87mm

Remote Upgrade Info:

808-17-205-KIT	Service Set: Eyelet Assy: 2016 FLOAT DPS Remote, SV
808-17-206-KIT	Service Set: Eyelet Assy: 2016 FLOAT DPS Remote, LV
820-07-033	2014-016 3Pos Remote Lever, Single Cable, AM, Preconfigure: Right
803-00-817	Service Set: 2014 CTD Remote Lever, AM Splitter, Kit

FLOAT DPS EVOL air sleeves are tuned to work with a 500psi IFP charge. Use FLOAT X EVOL sleeves as upgrades for older BV LV shocks as the FLOAT X EVOL air sleeve is tuned to work with a 150psi IFP charge.

2016 FLOAT DPS Part Listings

Ano SV/XV Air Sleeves
Shock Size	Air Sleeve Total Length	SV Ano	SV Ano EVOL	XV Ano
5.500 x 1.000	2.698in/ 68.53mm	806-29-039-KIT
6.000 x 1.250	2.948in/ 74.88mm	806-29-042-KIT
6.500 x 1.500	3.198in/ 81.23mm	806-29-040-KIT
7.250 x 1.750	3.698in/ 93.93mm	806-29-041-KIT		806-29-071-KIT
7.500 x 2.000	3.698in/ 93.93mm	806-29-041-KIT		806-29-071-KIT
7.875 x 2.000	3.948in/ 100.28mm	806-29-043-KIT	806-29-411-KIT	806-29-070-KIT
7.875 x 2.250	3.948in/ 100.28mm	806-29-043-KIT	806-29-411-KIT	806-29-070-KIT
Kashima SV/XV Air Sleeves
Shock Size	Air Sleeve Total Length	SV Kashima	SV Kashima EVOL	XV Kashima
5.500 x 1.000	2.698in/ 68.53mm	806-29-100-KIT
6.000 x 1.250	2.948in/ 74.88mm	806-29-101-KIT
6.500 x 1.500	3.198in/ 81.23mm	806-29-102-KIT
7.250 x 1.750	3.698in/ 93.93mm	806-29-103-KIT		806-29-111-KIT
7.500 x 2.000	3.698in/ 93.93mm	806-29-103-KIT	806-29-430-KIT	806-29-111-KIT
7.875 x 2.000	3.948in/ 100.28mm	806-29-104-KIT	806-29-431-KIT	806-29-113-KIT
7.875 x 2.250	3.948in/ 100.28mm	806-29-104-KIT	806-29-431-KIT	806-29-113-KIT
8.500 x 2.250	4.350in/ 110.49mm
8.500 x 2.500	4.350in/ 110.49mm
Ano LV Air Sleeves
Shock Size	Air Sleeve Total Length	LV Ano	LV Ano EVOL
5.500 x 1.000	2.698in/ 68.53mm
6.000 x 1.250	2.948in/ 74.88mm
6.500 x 1.500	3.198in/ 81.23mm
7.250 x 1.750	3.698in/ 93.93mm	806-29-204-KIT	806-29-400-KIT
7.500 x 2.000	3.698in/ 93.93mm	806-29-204-KIT	806-29-400-KIT
7.875 x 2.000	3.948in/ 100.28mm	806-29-205-KIT	806-29-401-KIT
7.875 x 2.250	3.948in/ 100.28mm	806-29-205-KIT	806-29-401-KIT
8.500 x 2.250	4.350in/ 110.49mm	806-29-206-KIT	806-29-402-KIT
8.500 x 2.500	4.350in/ 110.49mm	806-29-206-KIT	806-29-402-KIT
Kashima LV Air Sleeves
Shock Size	Air Sleeve Total Length	LV Kashima	LV Kashima EVOL
5.500 x 1.000	2.698in/ 68.53mm
6.000 x 1.250	2.948in/ 74.88mm
6.500 x 1.500	3.198in/ 81.23mm	806-29-172-KIT
7.250 x 1.750	3.698in/ 93.93mm	806-29-174-KIT	806-29-420-KIT
7.500 x 2.000	3.698in/ 93.93mm	806-29-174-KIT	806-29-420-KIT
7.875 x 2.000	3.948in/ 100.28mm	806-29-175-KIT	806-29-421-KIT
7.875 x 2.250	3.948in/ 100.28mm	806-29-175-KIT	806-29-421-KIT
8.500 x 2.250	4.350in/ 110.49mm	806-29-176-KIT	806-29-422-KIT
8.500 x 2.500	4.350in/ 110.49mm	806-29-176-KIT	806-29-422-KIT

Bodies
Shock Size	Body Total Length	Ano	Kashima
5.500 x 1.000	3.187in/ 80.95mm	204-54-007	207-50-007
6.000 x 1.250	3.437in/ 87.30mm	204-54-008	207-50-008
6.500 x 1.500	3.687in/ 93.65mm	204-54-005	207-50-005
7.250 x 1.750	3.937in/ 100.00mm	204-54-009	207-50-009
7.500 x 2.000	4.187in/ 106.35mm	204-54-011	207-50-011
7.875 x 2.000	4.312in/ 109.52mm	204-54-006	207-50-006
7.875 x 2.250	4.312in/ 109.52mm	204-54-006	207-50-006
8.500 x 2.500	4.687in/ 119.05mm	204-54-013	207-50-013

Eyelet Assemblies
808-17-200-kit	Service Set: Eyelet Assy: 2016 FLOAT F-S DPS-Adj SV
808-17-201-kit	Service Set: Eyelet Assy: 2016 FLOAT F-S DPS-Adj LV
808-17-202-kit	Service Set: Eyelet Assy: 2016 FLOAT DPS, 3pos, SV
808-17-203-kit	Service Set: Eyelet Assy: 2016 FLOAT DPS, 3pos, LV
808-17-205-kit	Service Set: Eyelet Assy: 2016 FLOAT DPS Remote, SV
808-17-206-kit	Service Set: Eyelet Assy: 2016 FLOAT DPS Remote, LV
808-17-207-kit	Service Set: Eyelet Assy: 2016 FLOAT iCTD, DPS, SV
808-17-208-kit	Service Set: Eyelet Assy: 2016 FLOAT iCTD, DPS, LV

Shafts
Shock Size	Shaft
5.500 x 1.000	229-72-000
6.000 x 1.250	229-72-001
6.500 x 1.500	229-72-002
7.250 x 1.750	229-72-004
7.500 x 2.000	229-72-004
7.875 x 2.000	229-72-005
7.875 x 2.250	229-72-005
8.500 x 2.500	229-72-006

Metering Rods
Shock Size	Compression Rod	Compression Rod TLG	Rebound Rod	Rebound Rod TLG
5.500 x 1.000	210-22-935	2.506in/ 63.65mm	210-84-000	1.860in/ 47.24mm
6.000 x 1.250	210-22-934	2.756in/ 70.00mm	210-84-001	2.110in/ 53.59mm
6.500 x 1.500	210-22-930	3.006in/ 76.35mm	210-84-002	2.360in/ 59.94mm
7.250 x 1.750	210-22-931	3.506in/ 89.05mm	210-84-004	2.860in/ 72.64mm
7.500 x 2.000	210-22-931	3.506in/ 89.05mm	210-84-004	2.860in/ 72.64mm
7.875 x 2.000	210-22-932	3.756in/ 95.40mm	210-84-005	3.110in/ 78.99mm
7.875 x 2.250	210-22-932	3.756in/ 95.40mm	210-84-005	3.110in/ 78.99mm
8.500 x 2.500	210-22-933	4.006in/ 101.75mm	210-84-006	3.360in/ 85.34mm

Bearing Assemblies
812-06-060-KIT	Bearing Assy: FLOAT 2013, Black [.940 Bore, 1.500 Bore, 9mm Shaft, .815 TLG]
812-06-061-KIT	Bearing Assy: FLOAT 2013, Black [.940 Bore, 1.500 Bore, 9mm Shaft, 1.065 TLG]

Valving Assemblies
807-06-160-kit	Service Set: Valving Assy: 2016 Float DPS, CM, RF, CMF [.940 Bore]
807-06-161-kit	Service Set: Valving Assy: 2016 Float DPS, CM, RM, CMF [.940 Bore]
807-06-162-kit	Service Set: Valving Assy: 2016 Float DPS, CF, RF, CMF [.940 Bore]
807-06-163-kit	Service Set: Valving Assy: 2016 Float DPS, CM, RM, CML [.940 Bore]
807-06-164-kit	Service Set: Valving Assy: 2016 Float DPS, CL, RL, CML [.940 Bore]
807-06-165-kit	Service Set: Valving Assy: 2016 Float DPS, CF, RM, CMF [.940 Bore]
807-06-166-kit	Service Set: Valving Assy: 2016 Float DPS, CL, RM, CML [.940 Bore]
807-06-167-kit	Service Set: Valving Assy: 2016 Float DPS, CL, RM, CMF [.940 Bore]
807-06-168-kit	Service Set: Valving Assy: 2016 Float DPS, CL, RL, CMF [.940 Bore]
807-06-169-kit	Service Set: Valving Assy: 2016 Float DPS, CM, RL, CMF [.940 Bore]
807-06-170-kit	Service Set: Valving Assy: 2016 Float DPS, CXL, RL, CML [.940 Bore]
807-06-171-kit	Service Set: Valving Assy: 2016 Float DPS, CXL, RM, CML [.940 Bore]
807-06-172-kit	Service Set: Valving Assy: 2016 Float DPS, CXL, RM, CMF [.940 Bore]
807-06-173-kit	Service Set: Valving Assy: 2016 Float DPS, CXL, RL, CMF [.940 Bore]
807-06-174-kit	Service Set: Valving Assy: 2016 Float DPS, CM, RL, CML [.940 Bore]
807-06-182-kit	Service Set: Valving Assy: 2016 Float DPS, CL+, RM, CMF [.940 Bore]
807-06-183-kit	Service Set: Valving Assy: 2016 Float DPS, CL+, RL, CMF [.940 Bore]
807-06-184-kit	Service Set: Valving Assy: 2016 Float DPS, CL+, RM, CML [.940 Bore]
807-06-185-kit	Service Set: Valving Assy: 2016 Float DPS, CL+, RL, CML [.940 Bore]

Decals
024-02-545	Decal: 2016 Factory, FLOAT, Orange, DPS, Remote (5.5, 6.0, 7.25/7.5 Evol)
024-02-546	Decal: 2016 Factory, FLOAT, Orange, DPS, Remote (6.5+)
024-02-549	Decal: 2016 Factory, FLOAT, Gold, DPS, Remote (6.5+)
024-02-554	Decal: 2016 Factory FLOAT, Orange, DPS, Adj (5.5, 6.0, 7.25/7.5 Evol)
024-02-555	Decal: 2016 Factory FLOAT, Orange, DPS, Adj (6.5+)
024-02-557	Decal: 2016 Factory FLOAT, Gold, DPS, Adj (5.5, 6.0, 7.25/7.5 Evol)
024-02-558	Decal: 2016 Factory FLOAT, Gold, DPS, Adj (6.5+)
024-02-563	Decal: 2016 Performance Elite, FLOAT, DPS, Remote (5.5, 6.0, 7.25/7.5 Evol)
024-02-564	Decal: 2016 Performance Elite, FLOAT, DPS, Remote (6.5+)
024-02-566	Decal: 2016 Performance Elite, FLOAT, DPS, Adj, (5.5, 6.0, 7.25/7.5 Evol)
024-02-567	Decal: 2016 Performance Elite, FLOAT, DPS, Adj, (6.5+)
024-02-572	Decal: 2016 Performance FLOAT, DPS (5.5, 6.0, 7.25/7.5 Evol)
024-02-573	Decal: 2016 Performance FLOAT, DPS (6.5+)
024-02-613	Decal: 2016 Trek, Evol w/DPS
024-02-640	Decal: 2016 Factory, FLOAT, Stealth, DPS, Remote (5.5, 6.0, 7.25/7.5 Evol)
024-02-641	Decal: 2016 Factory, FLOAT, Stealth, DPS, Remote (6.5+)
024-02-643	Decal: 2016 Factory FLOAT, Stealth, DPS, Adj (6.5+)
024-02-647	Decal: 2016 Performance Elite, FLOAT, Stealth, DPS, Adj, (6.5+)
024-02-649	Decal: 2016 Performance FLOAT, Stealth, DPS (6.5+)
024-02-595	Decal: 2016 Factory, FLOAT iRD, Gold, (6.5+)
024-02-597	Decal: 2016 Factory, FLOAT iRD, Orange, (5.5, 6.0, 7.25/7.5 Evol)
024-02-598	Decal: 2016 Factory, FLOAT iRD, Orange, (6.5+)

FLOAT DPS Assembly Drawings

FLOAT DPS Eyelet Assemblies

808-17-200-KIT Eyelet Assy: 2016 FLOAT F-S DPS-Adj SV
808-17-201-KIT Eyelet Assy: 2016 FLOAT F-S DPS-Adj LV
808-17-205-KIT Eyelet Assy: 2016 FLOAT DPS Remote, SV
808-17-206-KIT Eyelet Assy: 2016 FLOAT DPS Remote, LV
808-17-202-KIT Eyelet Assy: 2016 FLOAT DPS 3pos SV
808-17-203-KIT Eyelet Assy: 2016 FLOAT DPS 3pos LV

FLOAT DPS Valving Assemblies

807-06-160-KIT Valving Assy: 2016 FLOAT DPS CM, RF, CMF
807-06-161-KIT Valving Assy: 2016 FLOAT DPS CM, RM, CMF
807-06-162-KIT Valving Assy: 2016 FLOAT DPS CF, RF, CMF
807-06-163-KIT Valving Assy: 2016 FLOAT DPS CM, RM, CML
807-06-164-KIT Valving Assy: 2016 FLOAT DPS CL, RL, CML
807-06-165-KIT Valving Assy: 2016 FLOAT DPS CF, RM, CMF
807-06-166-KIT Valving Assy: 2016 FLOAT DPS CL, RM, CML
807-06-167-KIT Valving Assy: 2016 FLOAT DPS CL, RM, CMF
807-06-168-KIT Valving Assy: 2016 FLOAT DPS CL, RL, CMF
807-06-169-KIT Valving Assy: 2016 FLOAT DPS CM, RL, CMF
807-06-170-KIT Valving Assy: 2016 FLOAT DPS CXL, RL, CML
807-06-171-KIT Valving Assy: 2016 FLOAT DPS CXL, RM, CML
807-06-172-KIT Valving Assy: 2016 FLOAT DPS CXL, RM, CMF
807-06-173-KIT Valving Assy: 2016 FLOAT DPS CXL, RL, CMF
807-06-174-KIT Valving Assy: 2016 FLOAT DPS CM, RL, CML

FLOAT DPS Assembly Drawings

2016 FLOAT DPS F-S, P-Se .

2016 FLOAT DPS P-S .

FLOAT DPS Eyelet Assemblies

img/help/page560-5YXR1f/808-17-200-KIT-m.jpg

808-17-200-KIT Eyelet Assy: 2016 FLOAT F-S DPS-Adj SV

img/help/page560-5YXR1f/808-17-200-KIT.jpg

img/help/page560-5YXR1f/808-17-201-KIT-m.jpg

808-17-201-KIT Eyelet Assy: 2016 FLOAT F-S DPS-Adj LV

img/help/page560-5YXR1f/808-17-201-KIT.jpg

img/help/page560-5YXR1f/808-17-205-KITb-m.jpg

808-17-205-KIT Eyelet Assy: 2016 FLOAT DPS Remote, SV

img/help/page560-5YXR1f/808-17-205-KITb.jpg

img/help/page560-5YXR1f/808-17-206-KITb-m.jpg

808-17-206-KIT Eyelet Assy: 2016 FLOAT DPS Remote, LV

img/help/page560-5YXR1f/808-17-206-KITb.jpg

img/help/page560-5YXR1f/808-17-202-KIT-m.jpg

808-17-202-KIT Eyelet Assy: 2016 FLOAT DPS 3pos SV

img/help/page560-5YXR1f/808-17-202-KIT.jpg

img/help/page560-5YXR1f/808-17-203-KIT-m.jpg

808-17-203-KIT Eyelet Assy: 2016 FLOAT DPS 3pos LV

img/help/page560-5YXR1f/808-17-203-KIT.jpg

FLOAT DPS Valving Assemblies

img/help/page560-5YXR1f/807-06-160-kit-m.jpg

807-06-160-KIT Valving Assy: 2016 FLOAT DPS CM, RF, CMF

img/help/page560-5YXR1f/807-06-160-kit.jpg

img/help/page560-5YXR1f/807-06-161-kit-m.jpg

807-06-161-KIT Valving Assy: 2016 FLOAT DPS CM, RM, CMF

img/help/page560-5YXR1f/807-06-161-kit.jpg

img/help/page560-5YXR1f/807-06-162-kit-m.jpg

807-06-162-KIT Valving Assy: 2016 FLOAT DPS CF, RF, CMF

img/help/page560-5YXR1f/807-06-162-kit.jpg

img/help/page560-5YXR1f/807-06-163-kit-m.jpg

807-06-163-KIT Valving Assy: 2016 FLOAT DPS CM, RM, CML

img/help/page560-5YXR1f/807-06-163-kit.jpg

img/help/page560-5YXR1f/807-06-164-kit-m.jpg

807-06-164-KIT Valving Assy: 2016 FLOAT DPS CL, RL, CML

img/help/page560-5YXR1f/807-06-164-kit.jpg

img/help/page560-5YXR1f/807-06-165-kit-m.jpg

807-06-165-KIT Valving Assy: 2016 FLOAT DPS CF, RM, CMF

img/help/page560-5YXR1f/807-06-165-kit.jpg

img/help/page560-5YXR1f/807-06-166-kit-m.jpg

807-06-166-KIT Valving Assy: 2016 FLOAT DPS CL, RM, CML

img/help/page560-5YXR1f/807-06-166-kit.jpg

img/help/page560-5YXR1f/807-06-167-kit-m.jpg

807-06-167-KIT Valving Assy: 2016 FLOAT DPS CL, RM, CMF

img/help/page560-5YXR1f/807-06-167-kit.jpg

img/help/page560-5YXR1f/807-06-168-kit-m.jpg

807-06-168-KIT Valving Assy: 2016 FLOAT DPS CL, RL, CMF

img/help/page560-5YXR1f/807-06-168-kit.jpg

img/help/page560-5YXR1f/807-06-169-kit-m.jpg

807-06-169-KIT Valving Assy: 2016 FLOAT DPS CM, RL, CMF

img/help/page560-5YXR1f/807-06-169-kit.jpg

img/help/page560-5YXR1f/807-06-170-kit-m.jpg

807-06-170-KIT Valving Assy: 2016 FLOAT DPS CXL, RL, CML

img/help/page560-5YXR1f/807-06-170-kit.jpg

img/help/page560-5YXR1f/807-06-171-kit-m.jpg

807-06-171-KIT Valving Assy: 2016 FLOAT DPS CXL, RM, CML

img/help/page560-5YXR1f/807-06-171-kit.jpg

img/help/page560-5YXR1f/807-06-172-kit-m.jpg

807-06-172-KIT Valving Assy: 2016 FLOAT DPS CXL, RM, CMF

img/help/page560-5YXR1f/807-06-172-kit.jpg

img/help/page560-5YXR1f/807-06-173-kit-m.jpg

807-06-173-KIT Valving Assy: 2016 FLOAT DPS CXL, RL, CMF

img/help/page560-5YXR1f/807-06-173-kit.jpg

img/help/page560-5YXR1f/807-06-174-kit-m.jpg

PARTS & DRAWINGS

FLOAT DPS Part Information

2016 FLOAT DPS Part Listings

FLOAT DPS Assembly Drawings

FLOAT DPS Eyelet Assemblies

FLOAT DPS Valving Assemblies

FLOAT DPS Assembly Drawings

2016 FLOAT DPS F-S, P-Se .

2016 FLOAT DPS P-S .

FLOAT DPS Eyelet Assemblies

808-17-200-KIT Eyelet Assy: 2016 FLOAT F-S DPS-Adj SV

808-17-201-KIT Eyelet Assy: 2016 FLOAT F-S DPS-Adj LV

808-17-205-KIT Eyelet Assy: 2016 FLOAT DPS Remote, SV

808-17-206-KIT Eyelet Assy: 2016 FLOAT DPS Remote, LV

808-17-202-KIT Eyelet Assy: 2016 FLOAT DPS 3pos SV

808-17-203-KIT Eyelet Assy: 2016 FLOAT DPS 3pos LV

FLOAT DPS Valving Assemblies

807-06-160-KIT Valving Assy: 2016 FLOAT DPS CM, RF, CMF

807-06-161-KIT Valving Assy: 2016 FLOAT DPS CM, RM, CMF

807-06-162-KIT Valving Assy: 2016 FLOAT DPS CF, RF, CMF

807-06-163-KIT Valving Assy: 2016 FLOAT DPS CM, RM, CML

807-06-164-KIT Valving Assy: 2016 FLOAT DPS CL, RL, CML

807-06-165-KIT Valving Assy: 2016 FLOAT DPS CF, RM, CMF

807-06-166-KIT Valving Assy: 2016 FLOAT DPS CL, RM, CML

807-06-167-KIT Valving Assy: 2016 FLOAT DPS CL, RM, CMF

807-06-168-KIT Valving Assy: 2016 FLOAT DPS CL, RL, CMF

807-06-169-KIT Valving Assy: 2016 FLOAT DPS CM, RL, CMF

807-06-170-KIT Valving Assy: 2016 FLOAT DPS CXL, RL, CML

807-06-171-KIT Valving Assy: 2016 FLOAT DPS CXL, RM, CML

807-06-172-KIT Valving Assy: 2016 FLOAT DPS CXL, RM, CMF

807-06-173-KIT Valving Assy: 2016 FLOAT DPS CXL, RL, CMF

807-06-174-KIT Valving Assy: 2016 FLOAT DPS CM, RL, CML