PARTS & DRAWINGS

38mm/38mm E-Bike Part Information

 

New for 2025:

New Grip X2 Damper All new 4-way adjustable damper. Replaces Grip 2.
New Grip X Damper High and Low Speed compression with Low Speed Rebound. (GRIP X cannot be converted to GRIP X Remote without complete damper swap due to pressure tube length differences).
New Grip Damper New valving improving the performance of the Grip damper.
New Lowers New lower leg bushings installed in lowers. Same chassis as before.
New Decals New Sag/Air/Rebound Chart for Grip X/X2 dampers as well as Kashima/Grey decals for F-S shiny black fork. P-S decal kits are unchanged

 

Maintenance Information:

Service Interval Full Service 125 Hours
803-01-493 Kit: Dust Wiper, Forx, 38mm, Low Friction, No Flange
803-01-320 Seal Kit: MY19+ 32, 34, 36, 38, 40 GRIP Cartridge Rebuild
803-04-091 Seal Kit: 2025 Grip X (34, 36, 38, Super Z)
803-04-086 Seal Kit: 2025 Grip X2 (34, 36, 38, 40)
803-01-487 Seal Kit: 38 FLOAT NA2 Rebuild
803-01-907 Seal Kit: 38 Rhythm FLOAT NA2 Rebuild
803-04-053 Kit: 2025, 38, Lower Leg Bushings
398-00-774 Tooling: Guided Fork Seal Driver, One Piece Seal/Wiper, 38
398-00-681 32 Damper-side and ALL 32-34-38-40 Spring-side Removal Tool
398-00-682 34-36-38-40 Damper-side Removal Tool
803-01-324 Kit: Tooling: 2019 Clamps, Grip Damper, Body and Shaft
398-00-981 Tool: Service, VVC, HSR, Grip X2
803-04-095 Service Tool: GripX2, Piston Band Sizer Pusher
398-01-242 Tooling: Bullet Tool, Grip X2 HSR
398-01-168 Service Tool: Grip X2, Piston Stud Socket

 

Air Spring Tuning Information:

803-01-663 Kit: Volume Spacer, FLOAT NA 2, 2021 38, Quantity 5, (Ref: 234-44-189)
234-44-189 Volume Spacer, FLOAT NA 2, 2021 38

 

Oil Information:

Application Description Part
Grip/Grip X/Grip X2 Dampers Oil: Suspension Fluid, 4 WT, 1.0 Liter Bottle 025-03-063
Oil: Suspension Fluid, 4 WT, 23L 025-03-064
NA2 Air Chamber/Float Side Bath Oil Oil: AM, FOX 20 WT Gold, T22238, 32 oz 025-03-072
Oil: AM, FOX 20 WT Gold, T22238, 23L 025-03-073
Oil Application Oil Volume
Grip/Grip X2 Damper Side Bath 40cc (FOX 4 WT)
Grip X Damper Side Bath 20cc (FOX 4 WT)
Air Chamber 3cc Slickoleum (Slick Honey)/3cc (FOX 20 WT Gold)
Air Side Bath 20cc (FOX 20 WT Gold)

 

CSU Assemblies:

820-12-461-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Matte Black, 51 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-463-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Shiny Black, 51 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-464-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Matte Black, 44 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-466-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Shiny Black, 44 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-467-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Matte Black, 37 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-469-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Shiny Black, 37 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-470-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Matte Black, 51 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-472-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Shiny Black, 51 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-473-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Matte Black, 44 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-475-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Shiny Black, 44 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-476-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Matte Black, 37 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-478-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Shiny Black, 37 Rake, 1.5 Taper, 58HT, CC, CSU
820-12-479-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Matte Black, 51 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-481-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Shiny Black, 51 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-482-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Matte Black, 44 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-484-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Shiny Black, 44 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-485-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Matte Black, 37 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-487-KIT Service Set: 2022 38 180 MAX, 15X110, Kashima, Shiny Black, 37 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-488-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Matte Black, 51 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-490-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Shiny Black, 51 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-491-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Matte Black, 44 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-493-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Shiny Black, 44 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-494-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Matte Black, 37 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-496-KIT Service Set: 2022 38 180 MAX, 15X110, Black Ano, Shiny Black, 37 Rake, 1.5 Taper, 68HT, CC, CSU
820-12-638-KIT Service Set: 2023 Rhythm 38, 180 MAX, Black Ano, Matte Black, 51 Rake, 1.5 Taper, 58HT, CSU
820-12-640-KIT Service Set: 2023 Rhythm 38, 180 MAX, Black Ano, Shiny Black, 51 Rake, 1.5 Taper, 58HT, CSU
820-12-641-KIT Service Set: 2023 Rhythm 38, 180 MAX, Black Ano, Matte Black, 44 Rake, 1.5 Taper, 58HT, CSU
820-12-643-KIT Service Set: 2023 Rhythm 38, 180 MAX, Black Ano, Shiny Black, 44 Rake, 1.5 Taper, 58HT, CSU
820-12-644-KIT Service Set: 2023 Rhythm 38, 180 MAX, Black Ano, Matte Black, 37 Rake, 1.5 Taper, 58HT, CSU
820-12-646-KIT Service Set: 2023 Rhythm 38, 180 MAX, Black Ano, Shiny Black, 37 Rake, 1.5 Taper, 58HT, CSU
820-12-647-KIT Service Set: 2023 Rhythm 38, 180 MAX, Black Ano, Matte Black, 51 Rake, 1.5 Taper, 68HT, CSU
820-12-649-KIT Service Set: 2023 Rhythm 38, 180 MAX, Black Ano, Shiny Black, 51 Rake, 1.5 Taper, 68HT, CSU

 

Lower Leg Assemblies:

820-20-381-KIT Service Set: 2025 38 27.5in 180 MAX, 15x110 Kabolt-X, Fox Matte Black, F-S P-SE, Lower Leg Assy
820-20-382-KIT Service Set: 2025 38 27.5in 180 MAX, 15x110 Kabolt-X, Fox Shiny Black, F-S P-SE, Lower Leg Assy
820-20-383-KIT Service Set: 2025 38 27.5in 180 MAX, 15x110 Kabolt-X, Fox Shiny Orange, F-S P-SE, Lower Leg Assy
820-20-389-KIT Service Set: 2025 38 29in 180 MAX, 15x110 Kabolt-X, Fox Matte Black, F-S P-SE, Lower Leg Assy
820-20-390-KIT Service Set: 2025 38 29in 180 MAX, 15x110 Kabolt-X, Fox Shiny Black, F-S P-SE, Lower Leg Assy
820-20-391-KIT Service Set: 2025 38 29in 180 MAX, 15x110 Kabolt-X, Fox Shiny Orange, F-S P-SE, Lower Leg Assy
820-20-337-KIT Service Set: 2021 38 29in 180 MAX, 15x110 Kabolt, Podium Gold, F-S, Lower Leg Assy

 

Axle Assemblies:

820-09-071-KIT Service Set: 2021 36-38 15x110 KaboltX Pinch-axle Assembly
820-09-063-KIT Service Set: 2020 FOX-Marzocchi 15x110 QR Adjust Axle Assembly

 

Lower Leg Small Parts:

803-01-548 Service Set: 2021 36/38 15QR Hardware
803-01-811 Service Set: 2021 36/38 KaboltX Hardware
820-00-202-KIT Service Set: Light Disc Brake Hose Guide Parts
820-09-068-KIT Service Set: 2021 Pressure Release Plug, Lower Leg, P-S
820-09-088-KIT Service Set: 2022 Pressure Release Button, Lower Leg, F-S
803-01-441 Assembly: Mud Guard, MY21 36-38, Black, AM
803-01-751 Assembly: Mud Guard, MY23 36-38, XL, Black, AM

 

Decal Kits:

803-04-080 Decal Kit: 2025, 38, F-S, Kashima/Gray Logo, Shiny Black Fork
803-04-081 Decal Kit: 2025, 38, F-S, Black Logo, Shiny Orange Fork
803-04-082 Decal Kit: 2025, 38, F-S, Black Logo, Podium Gold Fork
803-04-083 Decal Kit: 2025, 38, PS-E, Gray Logo, Matte Black Fork
803-01-535 Decal Kit: 2021, 38, P-S, Gray Logo, Matte Black Fork
803-01-858 Decal Kit: 2023, 38, Rhythm, Gray Logo, Rhythm Fork

 

Complete Cartridges:

820-18-522-KIT Service Set: 2025 38 180, GRIP X LSR / HSC / LSC Cart Assy Complete, CFBV, CM, RF, Blue Ano
820-18-528-KIT Service Set: 2025 38 180, GRIP X LSR / HSC / LSC, PTL Remote, Cart Assy Complete, CFBV, CM, RF, Blue Ano
820-18-543-KIT Service Set: 2025 38 180, Grip X2 HSR / LSR / HSC/ LSC Cart Assy, Cart Assy Complete, CFBV, CM, RL, Blue Ano
820-18-567-KIT Service Set: 2025 38 180 MAX, Grip, Complete, Black Ano, 3 Pos

 

Cartridge Topcap Assemblies:

820-05-747-KIT Service Set: 2025 38 190, GRIP X, Topcap Assy
820-05-760-KIT Service Set: 2025 38 190, GRIP X, Topcap Assy, Remote
820-05-770-KIT Service Set: 2025 38, Grip X2, Topcap Assy
820-05-792-KIT Service Set: 2025 38, 180 MAX, Grip Topcap Assy

 

Damper Topcap Interface Parts:

820-05-750-KIT Service Set: 2025 Grip X HSC / LSC Topcap Interface Parts, Blue Ano
820-05-751-KIT Service Set: 2025 Grip X HSC / LSC Topcap Interface Parts, Black Ano
820-05-763-KIT Service Set: 2025 Grip X Push-Lock Remote, Topcap Interface Parts, Blue Ano
820-05-724-KIT Service Set: 2025 Grip X2 HSC / LSC Topcap Interface Parts, Blue Ano
820-05-768-KIT Service Set: 2025 Grip X2 HSC / LSC Topcap Interface Parts, Black Ano
820-05-623-KIT Service Set: 2020 Grip 34, 36 & 38  P-S Topcap Interface Parts
820-05-707-KIT Service Set: 2023 Rhythm 38 Grip Sweep Topcap Interface Parts

 

Compression Base Valve Valving:

820-03-703-KIT Service Set: Valve Stack Assy: 2025 Grip X2, Compression Firm, CF (Standard Tune)
820-03-764-KIT Service Set: Valve Stack Assy: 2025 Grip X2, Compression Light, CL (Standard Tune)

 

Rebound Piston Assembly:

820-03-730-KIT Service Set: 2025 GRIP X, Rebound Piston Assy, 8mm Shaft
820-03-798-KIT Service Set: 2025 Grip X2 HSR / LSR Rebound Piston Assy, Service Parts (Order Valving Separately)
820-03-750-KIT Service Set: 2025 Grip Rebound Piston Assy

 

GRIP X2 Mid Valve Compression Valving:

820-03-765-KIT Service Set: Valve Stack Assy: 2025 Grip X2, Mid Valve, CL (Optional Tune)
820-03-702-KIT Service Set: Valve Stack Assy: 2025 Grip X2, Mid Valve, CM (Standard Tune)

 

GRIP X2 Rebound Valving:

820-03-766-KIT Service Set: Valve Stack Assy: 2025 Grip X2, Rebound Valving, X-LIGHT (Optional Tune)
820-03-743-KIT Service Set: Valve Stack Assy: 2025 Grip X2, Rebound Valving, Light (Optional Tune)
820-03-701-KIT Service Set: Valve Stack Assy: 2025 Grip X2, Rebound Valving, Med (Standard Tune)
820-03-778-KIT Service Set: Valve Stack Assy: 2025 Grip X2, Rebound Valving, MED+ (Optional Tune)
820-03-779-KIT Service Set: Valve Stack Assy: 2025 Grip X2, Rebound Valving, FIRM (Optional Tune)

  

Damper Shaft Assemblies:

820-05-755-KIT Service Set: 2025 38 180, GRIP X LSR Damper Shaft Assy
820-05-782-KIT Service Set: 2025 38 180, GRIP X LSR Damper Shaft Assy, Remote
820-03-698-KIT Service Set: 2025 Grip X2 HSR / LSR Damper Shaft Assy, 180
820-03-568-KIT Service Set: 2019 36 180 MAX, Grip Damper Shaft Assy

 

Damper Bottom Stud Interface Parts:

820-05-377-KIT Service Set: 2016 FIT4 Bottom Stud Interface Parts 36, 38 and 40
820-05-518-KIT Service Set: 2019 36 Grip Bottom Stud Interface Parts
820-05-501-KIT Service Set: 2019 Grip2 HSR / LSR Bottom Stud Interface Parts

 

FLOAT NA2 Air Shaft Assemblies:

820-02-568-KIT Service Set: Air Shaft Assy, 2021, 38, 180mm, FLOAT NA 2, Inner Air Sleeve, 1.214 Bore
820-02-569-KIT Service Set: Air Shaft Assy, 2021, 38, 170mm, FLOAT NA 2, Inner Air Sleeve, 1.214 Bore
820-02-570-KIT Service Set: Air Shaft Assy, 2021, 38, 160mm, FLOAT NA 2, Inner Air Sleeve, 1.214 Bore
820-02-589-KIT Service Set: Air Shaft Assy, 2021, 38, 150mm, FLOAT NA 2, Inner Air Sleeve, 1.214 Bore
820-02-629-KIT Service Set: Air Shaft Assy, 2023 Rhythm 38, 180mm, 1.355 Bore
820-02-630-KIT Service Set: Air Shaft Assy, 2023 Rhythm 38, 170mm, 1.355 Bore
820-02-631-KIT Service Set: Air Shaft Assy, 2023 Rhythm 38, 160mm, 1.355 Bore
820-02-632-KIT Service Set: Air Shaft Assy, 2023 Rhythm 38, 150mm, 1.355 Bore

 

FLOAT NA2 Topcap Assemblies:

820-05-627-KIT Service Set: Topcap Assy, 2021 38, FLOAT NA2, Black
234-04-554 (T) Spring Hardware: 2021 38 FLOAT Air Topcap, Al, Blue Ano
234-04-555 (T) Spring Hardware: 2021 38 FLOAT Air Topcap, Al, Black Ano

2025 38 180, Grip X2

2025 38 180, Grip X

2025 38 180, Grip X Remote

2025 38, 180 MAX, Grip

2025 38 FLOAT NA2

2025 38 RHYTHM FLOAT NA2

2025 38 180, Grip X2

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820-18-543-KIT 2025 38 180, Grip X2 HSR / LSR / HSC/ LSC Cart Assy, Cart Assy Complete, CFBV, CM, RL, Blue Ano

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2025 38 180, Grip X2 HSR / LSR / HSC/ LSC Cart Assy, CFBV, CM, RL .

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820-05-770-KIT 2025 38, Grip X2, Topcap Assy

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820-03-744-KIT 2025 Grip X2 HSR / LSR Rebound Piston Assy 38/40

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820-03-743-KIT Valve Stack Assy: 2025 Grip X2, Rebound Valving, Light

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820-03-732-KIT 2025 Grip X2, Rebound Check Valve Assy

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820-03-731-KIT Valve Stack Assy: 2025 Grip X2, Base Valve Refill

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820-03-703-KIT Valve Stack Assy: 2025 Grip X2, Compression Firm, CF

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820-03-702-KIT Valve Stack Assy: 2025 Grip X2, Mid Valve, CM

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820-03-699-KIT 2025 Grip X2, Bearing Housing Assy

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820-03-698-KIT 2025 Grip X2 HSR / LSR Damper Shaft Assy, 180

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820-03-573-KIT 2019 36 180, Grip2 HSR, 2-Piece Damper Shaft Assy

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820-03-764-KIT Valve Stack Assy: 2025 Grip X2, Compression Light, CL (Optional Tune)

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820-03-798-KIT 2025 Grip X2 HSR / LSR Rebound Piston Assy, Service Parts (Order Valving Separately)

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820-03-765-KIT Valve Stack Assy: 2025 Grip X2, Mid Valve, CL (Optional Tune)

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820-03-766-KIT Valve Stack Assy: 2025 Grip X2, Rebound Valving, X-LIGHT (Optional Tune)

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820-03-778-KIT Valve Stack Assy: 2025 Grip X2, Rebound Valving, MED+ (Optional Tune)

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820-03-779-KIT Valve Stack Assy: 2025 Grip X2, Rebound Valving, FIRM (Optional Tune)

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2025 38 180, Grip X

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820-18-522-KIT 2025 38 180, GRIP X LSR / HSC / LSC Cart Assy Complete, CFBV, CM, RF, Blue Ano

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GRIP X Topcap Interface Part Information .

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2025 38 180, GRIP X, LSR / HSC / LSC, Cart Assy .

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820-05-755-KIT 2025 38 180, GRIP X LSR Damper Shaft Assy

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820-05-747-KIT 2025 38 190, GRIP X, Topcap Assy

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820-03-730-KIT 2025 GRIP X, Rebound Piston Assy, 8mm Shaft

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820-03-729-KIT 2025 GRIP X, Bearing Housing Assy

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820-03-728-KIT Valve Stack Assy: 2025 GRIP X, Compression Medium, CM

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820-03-727-KIT 2025 GRIP X Rebound Valving, RF

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820-03-726-KIT Valve Stack Assy: 2025 GRIP X, Mid Valve, CM

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2025 38 180, Grip X Remote

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820-18-528-KIT 2025 38 180, GRIP X LSR / HSC / LSC, PTL Remote, Cart Assy Complete, CFBV, CM, RF, Blue Ano

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GRIP X Remote Topcap Part Installation Information .

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2025 38 180, GRIP X, LSR / HSC / LSC, Remote Cart Assy .

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820-05-782-KIT 2025 38 180, GRIP X LSR Damper Shaft Assy, Remote

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820-05-760-KIT 2025 38 190, GRIP X, Topcap Assy, Remote

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820-03-730-KIT 2025 GRIP X, Rebound Piston Assy, 8mm Shaft

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820-03-729-KIT 2025 GRIP X, Bearing Housing Assy

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820-03-728-KIT Valve Stack Assy: 2025 GRIP X, Compression Medium, CM

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820-03-727-KIT 2025 GRIP X Rebound Valving, RF

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820-03-726-KIT Valve Stack Assy: 2025 GRIP X, Mid Valve, CM

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2025 38, 180 MAX, Grip

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820-18-567-KIT 2025 38 180 MAX, Grip, Complete, Black Ano, 3 Pos

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2025 38, 180 MAX, Grip Cart Assy .

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820-05-792-KIT 2025 38, 180 MAX, Grip Topcap Assy

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img/help/page2944-NF5W/820-03-751-KIT-m.jpg

820-03-751-KIT 2025 36 and 38, 180 MAX, Grip Damper Shaft Assy

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820-03-750-KIT 2025 Grip Rebound Piston Assy

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820-03-747-KIT 2025 Grip Mid-Valving

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820-03-746-KIT 2025 Grip Rebound Valving

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820-03-745-KIT 2025 Grip Compression Valving

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img/help/page2944-NF5W/820-03-525-KIT-m.jpg

820-03-525-KIT 2019 Grip, All, Bearing Housing Assy

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2025 38 FLOAT NA2

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2021 38 FLOAT NA2 AIR SPRING ASSEMBLIES .

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2021 38 FLOAT NA2 AIR SHAFT ASSEMBLIES .

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820-05-627-KIT Topcap Assy, 2021 38, FLOAT NA2, Black

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2025 38 RHYTHM FLOAT NA2

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2023 38mm RHYTHM Air Spring Assys .

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2023 38mm RHYTHM Air Shaft Assys .

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820-05-627-KIT Topcap Assy, 2021 38, FLOAT NA2, Black

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