PARTS & DRAWINGS

40mm Part Information

 

New for 2024:

New Grip2 Valving All new complete dampers, top cap assemblies, damper shafts, and upgrade kit.

 

Maintenance Information:

Service Interval Full Service 125 hours
803-00-946 Kit: Dust Wiper, Forx, 40mm, Low Friction, No Flange
803-01-320 Seal Kit: MY19+ 32, 34, 36, 38, 40 GRIP Cartridge Rebuild
803-01-494 Seal Kit: 2021 F-S Grip2 BV 34/36/38/40
803-00-964 Seal Kit: 40 FLOAT NA2 Rebuild
398-00-773 Tooling: Guided Fork Seal Driver, One Piece Seal/Wiper, 40
398-00-681 2002-017 32 Damper-side and ALL 32-34-36-38-40 Spring-side Removal Tool
398-00-682 2005-017 34-36-38-40 Damper-side Removal Tool
803-01-324 Tooling: 2019 Clamps, Grip Damper, Body and Shaft

 

Air Spring Tuning Information:

803-01-669 Kit: Volume Spacer, FLOAT NA 2, 40, Quantity 5, (Ref: 234-04-726)
234-04-726 Volume Spacer, FLOAT NA 2, 40

 

Oil Information:

Application Description Part
All Grip and Grip2 VVC Dampers/Damper Side Bath Oil Oil: Suspension Fluid, 5wt, Teflon Infused, 1.0 US Quart 025-03-023
NA2 Air Chamber/Float Side Bath Oil Oil: AM, FOX 20 WT Gold, T22238, 32 oz 025-03-072
Application Oil Volumes
Grip/Grip2 VVC Damper Side Bath 50cc (FOX 5wt. Teflon Infused Oil)
FLOAT NA2 Air Chamber 6cc (FOX 20wt. Gold Oil)
FLOAT NA2 Bath 35cc (FOX 20wt. Gold Oil)

 

Upgrade information for 2021-2023 GRIP2 dampers:

803-01-967 Service Kit: 2024 Grip 2 Compression Tune Update Kit (40)

 

CSU Information:

820-12-358-KIT Service Set: 2021, 40, Flat Upper Crown, 10mm OS, 44 Rake
820-12-360-KIT Service Set: 2021, 40, Flat Upper Crown, 14mm OS, 48 Rake
820-12-361-KIT Service Set: 2021, 40, Flat Upper Crown, 18mm OS, 52 Rake
820-12-362-KIT Service Set: 2021, 40, Flat Upper Crown, 22mm OS, 56 Rake
820-12-352-KIT Service Set: 2021, 40, Drop Upper Crown, 10mm OS, 44 Rake
820-12-353-KIT Service Set: 2021, 40, Drop Upper Crown, 14mm OS, 48 Rake
820-12-354-KIT Service Set: 2021, 40, Drop Upper Crown, 18mm OS, 52 Rake
820-12-355-KIT Service Set: 2021, 40, Drop Upper Crown, 22mm OS, 56 Rake
820-12-346-KIT Service Set: 2021, 40, Lower Crown-Steerer, 10mm OS, 44 Rake
820-12-347-KIT Service Set: 2021, 40, Lower Crown-Steerer, 14mm OS, 48 Rake
820-12-348-KIT Service Set: 2021, 40, Lower Crown-Steerer, 18mm OS, 52 Rake
820-12-349-KIT Service Set: 2021, 40, Lower Crown-Steerer, 22mm OS, 56 Rake
208-05-186 Uppertube, Kashima, MP, 2019 40 29in Butted, Air, Coil and Damper side, Dimpled
208-01-144 Uppertube, Black Ano, 2016 40 Butted, Air, Coil and Damper side, Dimpled

 

Lower Leg Assemblies:

820-20-139-KIT Service Set: 2021 40 29in 20x110 Boost Fox Matte Black 20mm Lower Assy
820-20-141-KIT Service Set: 2021 40 29in 20x110 Boost Fox Shiny Black 20mm Lower Assy
820-20-143-KIT Service Set: 2021 40 29in 20x110 Boost Fox Shiny Orange 20mm Lower Assy
820-20-144-KIT Service Set: 2021 40 27.5in 20x110 Boost Fox Matte Black 20mm Lower Assy
820-20-146-KIT Service Set: 2021 40 27.5in 20x110 Boost Fox Shiny Black 20mm Lower Assy
820-20-148-KIT Service Set: 2021 40 27.5in 20x110 Boost Fox Shiny Orange 20mm Lower Assy

  

Decal Kits:

803-01-539 Decal Kit: 2021, 40, F-S, Orange Logo, Shiny Black Fork
803-01-540 Decal Kit: 2021, 40, F-S, Black Logo, Shiny Orange Fork
803-01-542 Decal Kit: 2021, 40, P-SE, Gray Logo, Matte Black Fork
803-01-543 Decal Kit: 2021, 40, P-S, Gray Logo, Matte Black Fork

 

Lower Leg Subassemblies:

820-09-068-KIT Service Set: 2021 Pressure Release Plug, Lower Leg, P-S
820-09-088-KIT Service Set: 2022 Pressure Release Button, Lower Leg, F-S
820-00-024-KIT Service Set: 40 Axle Assembly
820-00-202-KIT Service Set: Light Disc Brake Hose Guide Parts
803-01-471 Assembly: Mud Guard, MY21 40, Black, AM
803-01-672 Kit: FOX 40/Marzocchi 58 Lower Leg Axle Pinch Bolt Assembly (Axle not included)

 

Complete Cartridges:

820-18-128-KIT Service Set: 2019 40 27.5 & 29, FIT Grip Cart Assy Complete
820-18-507-KIT Service Set: 2024 40 203, Grip2 VVC HSR / LSR / HSC/ LSC Cart Assy Complete

 

Cartridge Topcap Assemblies:

820-05-527-KIT Service Set: 2019 40 FIT Grip Damper, Topcap Assy
820-05-739-KIT Service Set: 2024 40 Grip2 Damper, Topcap Assy

 

Damper Topcap Interface Parts:

820-05-528-KIT Service Set: 2019 40 FIT Grip Topcap Interface Parts
820-05-669-KIT Service Set: 2021 Grip2 VVC HSC / LSC Topcap Interface Parts
820-05-670-KIT Service Set: 2021 Grip2 VVC HSC / LSC Topcap Interface Parts, Black Ano

 

Damper Shaft Assemblies:

820-03-588-KIT Service Set: 2019 40 203, FIT Grip Damper Shaft Assy
820-03-720-KIT Service Set: 2024 40 203, Grip2 VVC HSR / LSR Damper Shaft Assy

 

Damper Bottom Stud Interface Parts:

820-05-518-KIT Service Set: 2019 36 Grip Bottom Stud Interface Parts
820-05-501-KIT Service Set: 2019 Grip2 HSR / LSR Bottom Stud Interface Parts

 

FLOAT NA2 Air Shaft Assemblies:

820-02-581-KIT Service Set: Air Shaft Assy, 40, 203mm, FLOAT NA 2.1, +14.7cc Neg
820-02-584-KIT Service Set: Air Shaft Assy, 40, 190mm, FLOAT NA 2.1, +14.7cc Neg

 

FLOAT NA2 Topcap Assemblies:

820-05-346-KIT Service Set: Topcap Assy, FLOAT NA 2, 40, Black
234-04-551 (T) Spring Hardware: 2014 40 FLOAT Air Topcap, Al, Blue Ano

 

FLOAT NA2 Neg Plate Subassemblies:

820-02-330-KIT Service Set: Neg Plate Subassembly, FLOAT NA 2, 40

2022 40 GRIP

2024 40 GRIP2

2022 40 FLOAT NA2

2022 40 GRIP

img/help/page2890-RQC3/820-18-128-KIT-m.jpg

820-18-128-KIT 2019 40 27.5 & 29, FIT Grip Cart Assy Complete

img/help/page2890-RQC3/820-18-128-KIT.jpg

img/help/page2890-RQC3/2019-40-27.5-&-29-FIT-GRIP-CART-ASSY-m.jpg

2019 40 27.5 & 29 FIT GRIP CART ASSY .

img/help/page2890-RQC3/2019-40-27.5-&-29-FIT-GRIP-CART-ASSY.jpg

img/help/page2890-RQC3/820-05-527-KIT-m.jpg

820-05-527-KIT 2019 40 FIT Grip Damper, Topcap Assy

img/help/page2890-RQC3/820-05-527-KIT.jpg

img/help/page2890-RQC3/820-03-588-KIT-m.jpg

820-03-588-KIT 2019 40 203, FIT Grip Damper Shaft Assy

img/help/page2890-RQC3/820-03-588-KIT.jpg

img/help/page2890-RQC3/820-03-457-KIT3-m.jpg

820-03-457-KIT 2017 Grip Rebound Valving, Long Travel

img/help/page2890-RQC3/820-03-457-KIT3.jpg

img/help/page2890-RQC3/820-03-331-KIT-m.jpg

820-03-331-KIT 2017 Grip Compression Valving

img/help/page2890-RQC3/820-03-331-KIT.jpg

img/help/page2890-RQC3/820-03-330-KIT3-m.jpg

820-03-330-KIT 2017 Grip Rebound Piston Assy

img/help/page2890-RQC3/820-03-330-KIT3.jpg

2024 40 GRIP2

img/help/page2890-RQC3/820-18-507-KITu-m.jpg

820-18-507-KIT 2024 40 203, Grip2 VVC HSR / LSR / HSC/ LSC Cart Assy Complete

img/help/page2890-RQC3/820-18-507-KITu.jpg

img/help/page2890-RQC3/2024-40-203-GRIP2-VVC-HSR&LSR&HSC&LSC-CART-ASSYa-m.jpg

2024 40 203 GRIP2 VVC HSR/LSR/HSC/LSC CART ASSY .

img/help/page2890-RQC3/2024-40-203-GRIP2-VVC-HSR&LSR&HSC&LSC-CART-ASSYa.jpg

img/help/page2890-RQC3/820-05-739-KIT-1-m.jpg

820-05-739-KIT 2024 40 Grip2 VVC Damper, Topcap Assy

img/help/page2890-RQC3/820-05-739-KIT-1.jpg
img/help/page2890-RQC3/820-05-739-KIT-2.jpg
img/help/page2890-RQC3/820-05-739-KIT-3.jpg

img/help/page2890-RQC3/820-03-720-KIT-m.jpg

820-03-720-KIT 2024 40 203, Grip2 VVC HSR / LSR Damper Shaft Assy

img/help/page2890-RQC3/820-03-720-KIT.jpg

img/help/page2890-RQC3/820-03-717-KIT-m.jpg

820-03-717-KIT 2024 Grip2 HSR / LSR Rebound Piston Assy

img/help/page2890-RQC3/820-03-717-KIT.jpg

img/help/page2890-RQC3/820-03-654-KIT-m.jpg

820-03-715-KIT 2024 Grip2 VVC Mid Valving

img/help/page2890-RQC3/820-03-654-KIT.jpg

img/help/page2890-RQC3/820-03-526-KIT-m.jpg

820-03-526-KIT 2019 Grip2 Rebound Valving, Long Travel

img/help/page2890-RQC3/820-03-526-KIT.jpg

img/help/page2890-RQC3/820-03-716-KIT-m.jpg

820-03-716-KIT 2024 Grip2 VVC Compression Valving

img/help/page2890-RQC3/820-03-716-KIT.jpg

2022 40 FLOAT NA2

img/help/page2890-RQC3/2021-40-FLOAT-NA2-AIR-SPRING-ASSEMBLIES-4.27.22-m.jpg

2021 40 FLOAT NA2 AIR SPRING ASSEMBLIES .

img/help/page2890-RQC3/2021-40-FLOAT-NA2-AIR-SPRING-ASSEMBLIES-4.27.22.jpg

img/help/page2890-RQC3/2021-40-FLOAT-NA2-AIR-SHAFT-ASSEMBLIES-m.jpg

2021 40 FLOAT NA2 AIR SHAFT ASSEMBLIES .

img/help/page2890-RQC3/2021-40-FLOAT-NA2-AIR-SHAFT-ASSEMBLIES.jpg

img/help/page2890-RQC3/820-05-346-KIT-m.jpg

820-05-346-KIT Topcap Assy, FLOAT NA 2, 40, Black

img/help/page2890-RQC3/820-05-346-KIT.jpg

img/help/page2890-RQC3/820-02-330-KIT-m.jpg

820-02-330-KIT Neg Plate Subassembly, FLOAT NA 2, 40

img/help/page2890-RQC3/820-02-330-KIT.jpg