PARTS & DRAWINGS

FLOAT X2 Part Information

New for MY24:

New Trunnion Eyelet Redesigned trunnion eyelet utilizing 7000 alumimum. New bleed screw and o-ring (same as Float X).
New Bodies Now are 7000 aluminum, for better strength and durability.
New Damper Shafts Now heat treated for a harder finish.
New Bearing Housing Redesigned now using two bearing shaft seals to further reduce aeration.
New Seal Kit Updated bearing static seal, bearing shaft seals, scraper seal, and new bleed screw o-ring. Now includes MCU bottom out bumper.
New Compression Tuning Update Kits Updated valving to improve shock durability.

 

Maintenance Information:

Service Interval Full Service 125 Hours
803-01-952 Seal Kit: 2024 FLOAT X2 Spring and Damper Rebuild
803-01-986 Kit: Tooling: Rear Shock, Rezi End, Air Fill Adaptor, 2023, Float X2/DHX2
398-00-881 Tooling: Custom Spanner Socket, 4-Pin, 2021 DHX2 / FX2, Comp Base Valve
398-00-882 Tooling: Custom Spanner Socket, 4-Pin, 2021 DHX2 / FX2, Reb Base Valve
398-00-887 Tooling: 2021 Float X2, Bearing Housing Driver
803-01-545 Kit: Tooling: Clamps, 2021 DHX2 / Float X2, Rezi Body
803-01-495 Kit: Tooling: Shaft Clamps, 2021 FLOAT X2, .375 Shaft
803-01-578 Kit: Service Tool, 2021 DHX2 / Float X2, VVC Set, Assembly
398-00-280 Tooling: Eyelet Torque Tool
398-00-419 Tooling: 2016 Float X2, Negative Air Seal
803-00-566 Kit: Bike IFP Depth Setting Tool Set
803-00-969 Kit: Tooling: Clamps, FLOAT X2, Body------------------(Only needed if replacing the outer body)
803-01-318 Kit: Tooling: Clamps, 2019 FLOAT X2, Air Sleeve
398-00-797 Tooling: Float X2 Steel Shaft, Bullet Tool
398-00-951 Tooling: Torque Fixture, 54mm Trunnion Eyelet, Tall

 

Air Spring Tuning Information:

803-01-139 Kit: Volume Spacers, 3 Pairs: Float X2, Clip-in, Plastic, 0.25in^3
Shock Size Maximum Spacer Quantity
7.875, 2.000 1
8.500, 2.500 2
9.500, 3.000 3
10.500, 3.500 4
185, 50 1
185, 55 1
205, 60 2
205, 62.5 2
205, 65 2
210, 50 3
210, 55 3
225, 70 3
225, 75 3
230, 57.5 4
230, 60 4
230, 65 4
250, 70 6
250, 75 6

 

Oil Information:

Damper 025-03-063 Oil: Suspension Fluid, 4 WT, 1.0 Liter Bottle
Air Sleeve 025-03-072 Oil: AM, FOX 20 WT Gold, T22238, 32 oz

 

IFP Information:

IFP Pressure 100 psi +/- 10psi
IFP Height (set with 803-00-566) 1.140" in. +/- .05 in.

 

 

Upgrade Information:

815-02-184-KIT Service Set: Damping Adj Assy: 2021 Shock, 2-Pos Lever

 

Size Specific Parts:

Shock Size Outer Sleeve Assemblies Inner Air Sleeve New Damper Shaft HSR Inner Shaft (F-S, PS-E only) Kashima Outer Body Ano Outer Body Inner Body
7.875 x 2.0 in 806-29-780-KIT 231-00-158 230-45-600 229-19-410 204-18-710 204-18-810 204-18-321
8.5 x 2.5 in 806-29-781-KIT 231-00-150 230-45-601 229-19-411 204-18-701 204-18-801 204-18-309
9.5 x 3.0 in 806-29-782-KIT 231-00-151 230-45-602 229-19-412 204-18-702 204-18-802 204-18-310
10.5 x 3.5 in 806-29-783-KIT 231-00-152 230-45-603 229-19-413 204-18-703 204-18-803 204-18-311
185 x 50 mm 806-29-784-KIT 231-00-153 230-45-604 229-19-414 204-18-707 204-18-807 204-18-315
185 x 55 mm 806-29-784-KIT 231-00-153 230-45-604 229-19-414 204-18-707 204-18-807 204-18-315
205 x 57.5 806-29-785-KIT 231-00-154 230-45-605 229-19-415 204-18-708 204-18-808 204-18-320
205 x 60 mm 806-29-785-KIT 231-00-154 230-45-605 229-19-415 204-18-708 204-18-808 204-18-320
205 x 62.5 mm 806-29-785-KIT 231-00-154 230-45-605 229-19-415 204-18-708 204-18-808 204-18-320
205 x 65 mm 806-29-785-KIT 231-00-154 230-45-605 229-19-415 204-18-708 204-18-808 204-18-320
210 x 50 mm 806-29-785-KIT 231-00-155 230-45-604 229-19-414 204-18-704 204-18-804 204-18-312
210 x 55 mm 806-29-785-KIT 231-00-155 230-45-604 229-19-414 204-18-704 204-18-804 204-18-312
225 x 70 mm 806-29-782-KIT 231-00-151 230-45-606 229-19-416 204-18-705 204-18-805 204-18-319
225 x 75 mm 806-29-782-KIT 231-00-151 230-45-606 229-19-416 204-18-705 204-18-805 204-18-319
230 x 57.5 mm 806-29-782-KIT 231-00-156 230-45-605 229-19-415 204-18-709 204-18-809 204-18-313
230 x 60 mm 806-29-782-KIT 231-00-156 230-45-605 229-19-415 204-18-709 204-18-809 204-18-313
230 x 62.5 mm 806-29-782-KIT 231-00-156 230-45-605 229-19-415 204-18-709 204-18-809 204-18-313
230 x 65 in 806-29-782-KIT 231-00-156 230-45-605 229-19-415 204-18-709 204-18-809 204-18-313
250 x 70 mm 806-29-786-KIT 231-00-157 230-45-606 229-19-416 204-18-706 204-18-806 204-18-314
250 x 75 mm 806-29-786-KIT 231-00-157 230-45-606 229-19-416 204-18-706 204-18-806 204-18-314

 

Shaft Eyelet Assemblies:

808-14-073-KIT Service Set: Eyelet Assy: 2021 FX2, Shaft, HSR Adj [Ø .375 Shaft]
808-14-079-KIT Service Set: Eyelet Assy: 2021 Shaft-End, FX2, P-S, Ø .375 Shaft

 

Body Eyelet Assemblies:

808-14-084-KIT Service Set: Eyelet Assy: 2021 DHX2 / FX2, F-S, Std Eyelet, No CBV, No 2-Pos
808-14-086-KIT Service Set: Eyelet Assy: 2024 DHX2 / FX2, Trunnion, No CBV, No 2-Pos

 

Compression Tuning Update Kits:

803-01-932 Service Set: 2024 DHX2 F-S / Float X2 F-S P-SE Compression Tuning Update Kit, CX001/BX001
803-01-933 Service Set: 2024 DHX2 F-S / Float X2 F-S P-SE Compression Tuning Update Kit, CX002/BX001
803-01-934 Service Set: 2024 DHX2 F-S / Float X2 F-S P-SE Compression Tuning Update Kit, CX003/BX001
803-01-935 Service Set: 2024 DHX2 F-S / Float X2 F-S P-SE Compression Tuning Update Kit, CX004/BX001
803-01-936 Service Set: 2024 DHX2 F-S / Float X2 F-S P-SE Compression Tuning Update Kit, CX005/BX002
803-01-940 Service Set: 2024 DHX2 P-SE / Float X2 P-S Compression Tuning Update Kit, CP101/BP101
803-01-941 Service Set: 2024 DHX2 P-SE / Float X2 P-S Compression Tuning Update Kit, CP102/BP101
803-01-942 Service Set: 2024 DHX2 P-SE / Float X2 P-S Compression Tuning Update Kit, CP103/BP101
803-01-943 Service Set: 2024 DHX2 P-SE / Float X2 P-S Compression Tuning Update Kit, CP104/BP101
803-01-944 Service Set: 2024 DHX2 P-SE / Float X2 P-S Compression Tuning Update Kit, CP104/BP102
803-01-945 Service Set: 2024 DHX2 P-SE / Float X2 P-S Compression Tuning Update Kit, CP105/BP102

 

Damping Adjust Assemblies:

815-02-184-KIT Service Set: Damping Adj Assy: 2021 Shock, 2-Pos Lever
815-02-196-KIT Service Set: Damping Conversion Assy: 2021 DHX2 / FX2, Non 2-Pos
815-02-188-KIT Service Set: Damping Adj Assy: 2021 DHX2 / FX2, Cartridge, LSR

 

Compression Valving Assemblies:

805-05-626-KIT Service Set: Valving Assy: 2024 DHX2 F-S / FX2 F-S P-SE, Main Piston, Compression, CX001
805-05-627-KIT Service Set: Valving Assy: 2024 DHX2 F-S / FX2 F-S P-SE, Main Piston, Compression, CX002
805-05-628-KIT Service Set: Valving Assy: 2024 DHX2 F-S / FX2 F-S P-SE, Main Piston, Compression, CX003
805-05-629-KIT Service Set: Valving Assy: 2024 DHX2 F-S / FX2 F-S P-SE, Main Piston, Compression, CX004
805-05-636-KIT Service Set: Valving Assy: 2024 DHX2 F-S / FX2 F-S P-SE, Main Piston, Compression, CX005
805-05-630-KIT Service Set: Valving Assy: 2024 DHX2 P-SE / FX2 P-S, Main Piston, Compression, CP101
805-05-631-KIT Service Set: Valving Assy: 2024 DHX2 P-SE / FX2 P-S, Main Piston, Compression, CP102
805-05-632-KIT Service Set: Valving Assy: 2024 DHX2 P-SE / FX2 P-S, Main Piston, Compression, CP103
805-05-633-KIT Service Set: Valving Assy: 2024 DHX2 P-SE / FX2 P-S, Main Piston, Compression, CP104
805-05-637-KIT Service Set: Valving Assy: 2024 DHX2 P-SE / FX2 P-S, Main Piston, Compression, CP105

 

Rebound Valving Assemblies:

805-05-441-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RM
805-05-444-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RF
805-05-484-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR010
805-05-485-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR010
805-05-487-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RL
805-05-488-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RM
805-05-489-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RF
805-05-490-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR012
805-05-494-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR011
805-05-550-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, TR1

 

Piston Assemblies:

805-00-124-KIT Piston Assembly: Floating [1.160 Bore, 0.475 TLG], Bleed Screw
805-02-310-KIT Service Set: Piston Assy: 2021 Shock, Main, HSR Adjust  [Ø.940 Bore]
805-02-313-KIT Service Set: Piston Assy: 2021 Shock, Main, P-S [Ø.940 Bore]

 

Damper Subassemblies:

812-06-118-KIT Service Set: Bearing Assy: 2024 Float X2, [.940 Bore, 1.600 Bore, .375 Shaft]
812-06-106-KIT Service Set: Bearing Assy: Negative Air Sealhead, 2021 FX2
813-00-279-KIT Reservoir End Cap Assy: 2021 DHX2 & FX2

 

Travel Spacers:

803-01-791 Kit: 2021 Float X2, 2.5mm Travel Spacer, Quantity 10 (5 Pair), (Ref: 233-00-490)
803-01-792 Kit: 2021 Float X2, 5mm Travel Spacer, Quantity 10 (5 Pair), (Ref: 233-00-491)
803-01-793 Kit: 2021 Float X2, 7.5mm Travel Spacer, Quantity 10 (5 Pair), (Ref: 233-00-492)
803-01-794 Kit: 2021 Float X2, M3 x 8mm Fasteners, Quantity 10 (5 Pair), (Ref: 019-01-007-A)
803-01-795 Kit: 2021 Float X2/DHX2, M3 x 12mm Fasteners, Quantity 10 (5 Pair), (Ref: 019-01-193)
233-00-490 Spacer: (T) 2021 FX2, Travel, Ø.375 Shaft, 2.5mm
233-00-491 Spacer: (T) 2021 FX2, Travel, Ø.375 Shaft, 5mm
233-00-492 Spacer: (T) 2021 FX2, Travel, Ø.375 Shaft, 7.5mm
019-01-007-A Fastener, Standard (Metric): Screw [M3 x 8mm] Socket Flathead
019-01-193 Fastener, Standard (Metric): Screw [M3 x 12mm] SS, Socket Flathead
210-24-695 Cap, Bearing Housing, 2021 FX2

 

Decals:

024-13-027 Decal: 2021 FLOAT X2, XV Sleeve, Neutral, Short
024-13-028 Decal: 2021 FLOAT X2, XV Sleeve, Neutral, Long
024-13-029 Decal: 2021 FLOAT X2, XV Sleeve, Orange, Short
024-13-030 Decal: 2021 FLOAT X2, XV Sleeve, OE Orange, Long
024-13-031 Decal: 2021 F-S FLOAT X2, Resy, Orange
024-13-032 Decal: 2021 F-S FLOAT X2, Resy, OE Neutral
024-13-033 Decal: 2021 P-Se FLOAT X2, Resy
024-13-034 Decal: 2021 P-S FLOAT X2, Resy
024-13-042 Decal: 2021 FLOAT X2 E-Bike Band

Assembly Drawing

Eyelet Assemblies

  • 808-14-079-KIT Eyelet Assy: 2021 Shaft-End, FX2, P-S, .375 Shaft
  • 808-14-073-KIT Eyelet Assy: 2021 FX2, Shaft, HSR Adj [.375 Shaft]
  • 808-14-084-KIT Service Set: Eyelet Assy: 2021 DHX2 / FX2, F-S, Std Eyelet, No CBV, No 2-Pos
  • 808-14-086-KIT Service Set: Eyelet Assy: 2024 DHX2 / FX2, F-S, Trunnion, No CBV, No 2-Pos

Damping Adjust Assemblies

Compression Valving Assemblies

  • 805-05-626-KIT Service Set: Valving Assy: 2024 DHX2 F-S / FX2 F-S P-SE, Main Piston, Compression, CX001
  • 805-05-627-KIT Service Set: Valving Assy: 2024 DHX2 F-S / FX2 F-S P-SE, Main Piston, Compression, CX002
  • 805-05-628-KIT Service Set: Valving Assy: 2024 DHX2 F-S / FX2 F-S P-SE, Main Piston, Compression, CX003
  • 805-05-629-KIT Service Set: Valving Assy: 2024 DHX2 F-S / FX2 F-S P-SE, Main Piston, Compression, CX004
  • 805-05-636-KIT Service Set: Valving Assy: 2024 DHX2 F-S / FX2 F-S P-SE, Main Piston, Compression, CX005
  • 805-05-630-KIT Service Set: Valving Assy: 2024 DHX2 P-SE / FX2 P-S, Main Piston, Compression, CP101
  • 805-05-631-KIT Service Set: Valving Assy: 2024 DHX2 P-SE / FX2 P-S, Main Piston, Compression, CP102
  • 805-05-632-KIT Service Set: Valving Assy: 2024 DHX2 P-SE / FX2 P-S, Main Piston, Compression, CP103
  • 805-05-633-KIT Service Set: Valving Assy: 2024 DHX2 P-SE / FX2 P-S, Main Piston, Compression, CP104
  • 805-05-637-KIT Service Set: Valving Assy: 2024 DHX2 P-SE / FX2 P-S, Main Piston, Compression, CP105

Rebound Valving Assemblies

  • 805-05-441-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RM
  • 805-05-444-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RF
  • 805-05-484-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR010
  • 805-05-485-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR010
  • 805-05-487-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RL
  • 805-05-488-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RM
  • 805-05-489-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RF
  • 805-05-490-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR012
  • 805-05-494-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR011
  • 805-05-550-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, TR1

Piston Assemblies

  • 805-00-124-KIT Piston Assembly: Floating [1.160 Bore, 0.475 TLG], Bleed Screw
  • 805-02-310-KIT Piston Assy: 2021 Shock, Main, HSR Adjust [.940 Bore]
  • 805-02-313-KIT Piston Assy: 2021 Shock, Main, P-S [.940 Bore]

Damper Subassemblies

  • 812-06-118-KIT Service Set: Bearing Assy: 2024 Float X2, [.940 Bore, 1.600 Bore, .375 Shaft]
  • 812-06-106-KIT Bearing Assy: Negative Air Sealhead, 2021 FX2
  • 813-00-279-KIT Reservoir End Cap Assy: 2021 DHX2 & FX2

2Pos Firm Mode Valving

  • 807-06-404-KIT Valving Assy: 2021 DHX2 / FX2, Firm Mode, 2021 Shock, CMM

Travel Spacer Assemblies

Assembly Drawing

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2024 FLOAT X2 .

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Eyelet Assemblies

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808-14-079-KIT Eyelet Assy: 2021 Shaft-End, FX2, P-S, .375 Shaft

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808-14-073-KIT Eyelet Assy: 2021 FX2, Shaft, HSR Adj [.375 Shaft]

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808-14-084-KIT Service Set: Eyelet Assy: 2021 DHX2 / FX2, F-S, Std Eyelet, No CBV, No 2-Pos

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808-14-086-KIT Service Set: Eyelet Assy: 2024 DHX2 / FX2, F-S, Trunnion, No CBV, No 2-Pos

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Damping Adjust Assemblies

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815-02-184-KIT Damping Adj Assy: 2021 DHX2 / FX2, 2-Pos Lever

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815-02-196-KIT Damping Conversion Assy: 2021 DHX2 / FX2, Non 2-Pos

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Compression Valving Assemblies

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805-05-626-KIT Service Set: Valving Assy: 2024 DHX2 F-S / FX2 F-S P-SE, Main Piston, Compression, CX001

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805-05-627-KIT Service Set: Valving Assy: 2024 DHX2 F-S / FX2 F-S P-SE, Main Piston, Compression, CX002

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805-05-628-KIT Service Set: Valving Assy: 2024 DHX2 F-S / FX2 F-S P-SE, Main Piston, Compression, CX003

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805-05-629-KIT Service Set: Valving Assy: 2024 DHX2 F-S / FX2 F-S P-SE, Main Piston, Compression, CX004

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805-05-636-KIT Service Set: Valving Assy: 2024 DHX2 F-S / FX2 F-S P-SE, Main Piston, Compression, CX005

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805-05-630-KIT Service Set: Valving Assy: 2024 DHX2 P-SE / FX2 P-S, Main Piston, Compression, CP101

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805-05-631-KIT Service Set: Valving Assy: 2024 DHX2 P-SE / FX2 P-S, Main Piston, Compression, CP102

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805-05-632-KIT Service Set: Valving Assy: 2024 DHX2 P-SE / FX2 P-S, Main Piston, Compression, CP103

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805-05-633-KIT Service Set: Valving Assy: 2024 DHX2 P-SE / FX2 P-S, Main Piston, Compression, CP104

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805-05-637-KIT Service Set: Valving Assy: 2024 DHX2 P-SE / FX2 P-S, Main Piston, Compression, CP105

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Rebound Valving Assemblies

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805-05-441-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RM

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805-05-444-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RF

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805-05-484-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR010

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805-05-485-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR010

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805-05-487-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RL

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805-05-488-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RM

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805-05-489-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RF

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805-05-490-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR012

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805-05-494-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR011

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805-05-550-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, TR1

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Piston Assemblies

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805-00-124-KIT Piston Assembly: Floating [1.160 Bore, 0.475 TLG], Bleed Screw

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805-02-310-KIT Piston Assy: 2021 Shock, Main, HSR Adjust [.940 Bore]

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img/help/page2863-OKZB/805-02-313-KIT-m.jpg

805-02-313-KIT Piston Assy: 2021 Shock, Main, P-S [.940 Bore]

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Damper Subassemblies

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812-06-118-KIT Service Set: Bearing Assy: 2024 Float X2, [.940 Bore, 1.600 Bore, .375 Shaft]

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img/help/page2863-OKZB/812-06-106-KIT-m.jpg

812-06-106-KIT Bearing Assy: Negative Air Sealhead, 2021 FX2

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img/help/page2863-OKZB/813-00-279-KIT-m.jpg

813-00-279-KIT Reservoir End Cap Assy: 2021 DHX2 & FX2

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2Pos Firm Mode Valving

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807-06-404-KIT Valving Assy: 2021 DHX2 / FX2, Firm Mode, 2021 Shock, CMM

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Travel Spacer Assemblies

img/help/page2863-OKZB/2021-FLOAT-X2-TRAVEL-SPACER-ASSEMBLIES-3.14.23-m.jpg

2021-2024 FLOAT X2 Travel Spacer Assemblies .

img/help/page2863-OKZB/2021-FLOAT-X2-TRAVEL-SPACER-ASSEMBLIES-3.14.23.jpg
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