PARTS & DRAWINGS

DHX2 Part Information

No changes for 2023

 

Maintenance Information:

Service Interval Full Service 125 Hours
803-01-488 Seal Kit: 2021 DHX2 Damper Rebuild
803-01-826 Kit: Tooling: Rear Shock, Rezi End, Air Fill Adaptor, MY 2021
398-00-881 Tooling: Custom Spanner Socket, 4-Pin, 2021 DHX2 / FX2, Comp Base Valve
398-00-882 Tooling: Custom Spanner Socket, 4-Pin, 2021 DHX2 / FX2, Reb Base Valve
803-01-545 Kit: Tooling: Clamps, 2021 DHX2 / Float X2, Rezi Body
398-00-418 Tooling: 2016 Float X2, Bullet Tool
803-00-805 Kit: Shaft Clamps, Shocks, CTD 9mm, 3/8in, 1/2in, 5/8in
803-00-566 Kit: Bike IFP Depth Setting Tool Set
398-00-662  Service Tool, Check Plate Socket, DHX2/Float X2, 2pos-Adj
803-01-578 Kit: Service Tool, 2021 DHX2 / Float X2, VVC Set, Assembly
398-00-951 Tooling: Torque Fixture, 54mm Trunnion Eyelet, Tall
398-00-280 Tooling: Eyelet Torque Tool

 

Oil Information:

Damper  025-03-063 Oil: Suspension Fluid, 4 WT, 1.0 Liter Bottle

 

IFP Information:

IFP Pressure 100 psi +/- 10psi
IFP Height (set with 803-00-566) 1.140" in. +/- .05 in.

 

 

Upgrade Information:

815-02-184-KIT Service Set: Damping Adj Assy: 2021 Shock, 2-Pos Lever

 

Size Specific Parts:

Shock Size Damper Shaft HSR Inner Shaft (F-S, PS-E only) Body, Outer Tube Body, Inner Tube
7.875 x 2.0 in 229-19-398 229-19-418 204-18-408 204-18-316
8.5 x 2.5 in 229-19-397 229-19-417 204-18-401 204-18-301
9.5 x 3.0 in 229-19-399 229-19-419 204-18-402 204-18-302
10.5 x 3.5 in 229-19-400 229-19-420 204-18-403 204-18-303
185 x 50 mm 229-19-401 229-19-421 204-18-407 204-18-307
185 x 52.5 mm 229-19-401 229-19-421 204-18-407 204-18-307
185 x 55 mm 229-19-401 229-19-421 204-18-407 204-18-307
205 x 60 mm 229-19-402 229-19-422 204-18-409 204-18-317
205 x 65 mm 229-19-402 229-19-422 204-18-409 204-18-317
210 x 50 mm 229-19-401 229-19-421 204-18-404 204-18-304
210 x 55 mm 229-19-401 229-19-421 204-18-404 204-18-304
225 x 70 mm 229-19-403 229-19-423 204-18-410 204-18-318
225 x 75 mm 229-19-403 229-19-423 204-18-410 204-18-318
230 x 60 mm 229-19-402 229-19-422 204-18-405 204-18-305
230 x 65 mm 229-19-402 229-19-422 204-18-405 204-18-305
250 x 70 mm 229-19-403 229-19-423 204-18-406 204-18-306
250 x 75 mm 229-19-403 229-19-423 204-18-406 204-18-306

 

Body Eyelet Assemblies:

808-14-084-KIT Service Set: Eyelet Assy: 2021 DHX2 / FX2, F-S, Std Eyelet, No CBV, No 2-Pos
808-14-085-KIT Service Set: Eyelet Assy: 2021 DHX2 / FX2, F-S, Trunnion, No CBV, No 2-Pos

 

Shaft Eyelet Assemblies:

808-14-072-KIT Service Set: Eyelet Assy: Shaft, HSR Adj [Ø .375 Shaft, .950 OD X 1.804 TLG] Black
808-14-078-KIT Service Set: Eyelet Assy: 2021 Shaft-End, DHX2, P-S, Ø .375 Shaft

 

Damping Adjust Assemblies:

815-02-184-KIT Service Set: Damping Adj Assy: 2021 Shock, 2-Pos Lockout
815-02-196-KIT Service Set: Damping Conversion Assy: 2021 DHX2 / FX2, Non 2-Pos
815-02-188-KIT Service Set: Damping Adj Assy: 2021 DH Shock, Cartridge, LSR
815-02-187-KIT Service Set: Damping Adj Assy: 2021 DHX2 / FX2, Comp Base Valve, LSC, HSC
815-02-197-KIT Service Set: Damping Adj Assy: 2021 DHX2 / FX2, Comp Base Valve, LSC Only
815-02-223-KIT Service Set: Damping Adj Assy: 2021 DHX2 / FX2, Comp Base Valve, LSC, HSC, CM
815-02-224-KIT Service Set: Damping Adj Assy: 2021 DHX2 / FX2, Comp Base Valve, LSC, HSC, BV3
815-02-225-KIT Service Set: Damping Adj Assy: 2021 DHX2 / FX2, Comp Base Valve, LSC Only, CM

  

Compression Valving Assemblies:

805-05-440-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CM
805-05-481-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL
805-05-482-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, ECC011
805-05-483-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, ECC010
805-05-486-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, JCC020
805-05-491-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL001
805-05-492-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL002
805-05-549-KIT Service Set: Valving Assy: 2021 DHX2 / FX2 Compression, Main Piston, TC1

 

Rebound Valving Assemblies:

805-05-441-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RM
805-05-444-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RF
805-05-484-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR010
805-05-485-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR010
805-05-487-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RL
805-05-488-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RM
805-05-489-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RF
805-05-490-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR012
805-05-494-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR011
805-05-550-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, TR1

 

Piston Assemblies:

805-02-310-KIT Service Set: Piston Assy: 2021 Shock, Main, HSR Adjust  [Ø.940 Bore]
805-02-313-KIT Service Set: Piston Assy: 2021 Shock, Main, P-S [Ø.940 Bore]

 

IFP Assembly:

805-00-124-KIT Service Set: Piston Assembly: Floating [Ø 1.160 Bore, 0.475 TLG], Bleed Screw

 

Travel Spacer Information:

803-01-796 Kit: 2021 DHX2, 2.5mm Travel Spacer, Quantity 10 (5 Pair), (Ref: 233-00-461)
803-01-795 Kit: 2021 Float X2/DHX2, M3 x 12mm Fasteners, Quantity 10 (5 Pair), (Ref: 019-01-193)
233-00-461 Spacer: (T) 2021 DHX2, Travel, Ø.375 Shaft, 2,5mm
019-01-193 Fastener, Standard (Metric): Screw [M3 x 12mm] SS, Socket Flathead
210-24-688 Cap, Bearing Housing, 2021 DHX2

 

Decal:

024-13-035 Decal: 2021 F-S DHX2, Resy, Orange

Assembly Drawings:

Eyelet Assemblies:

Damping Adjust Assemblies:

Compression Valving Assemblies

  • 805-05-440-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CM
  • 805-05-481-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL
  • 805-05-482-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, ECC011
  • 805-05-483-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, ECC010
  • 805-05-486-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, JCC020
  • 805-05-491-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL001
  • 805-05-492-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL002
  • 805-05-549-KIT Service Set: Valving Assy: 2021 DHX2 / FX2 Compression, Main Piston, TC1

Rebound Valving Assemblies:

  • 805-05-441-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RM
  • 805-05-444-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RF
  • 805-05-484-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR010
  • 805-05-485-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR010
  • 805-05-487-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RL
  • 805-05-488-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RM
  • 805-05-489-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RF
  • 805-05-490-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR012
  • 805-05-494-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR011
  • 805-05-550-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, TR1

Piston Assemblies:

  • 805-02-310-KIT Piston Assy: 2021 Shock, Main, HSR Adjust [Ø.940 Bore]
  • 805-02-313-KIT Piston Assy: 2021 Shock, Main, P-S [Ø.940 Bore]
  • 805-00-124-KIT Piston Assembly: Floating [Ø 1.160 Bore, 0.475 TLG], Bleed Screw

Damper Subassemblies

2Pos Firm Mode Valving

  • 807-06-404-KIT Valving Assy: 2021 DHX2 / FX2, Firm Mode, 2021 Shock, CMM

Assembly Drawings:

img/help/page2816-952S/2021-2024-DHX2-m.jpg

DHX2 .

img/help/page2816-952S/2021-2024-DHX2.jpg
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Eyelet Assemblies:

img/help/page2816-952S/808-14-072-KIT-m.jpg

808-14-072-KIT Eyelet Assy: Shaft, HSR Adj [Ø .375 Shaft, .950 OD X 1.804 TLG] Black

img/help/page2816-952S/808-14-072-KIT.jpg
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img/help/page2816-952S/808-14-078-KITa-m.jpg

808-14-078-KIT Eyelet Assy: 2021 Shaft-End, DHX2, P-S, .375 Shaft

img/help/page2816-952S/808-14-078-KITa.jpg
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img/help/page2816-952S/2021-FX2-DHX2-BODY-EYELET-ASSEMBLIESa-m.jpg

2021 FX2/DHX2 Body Eyelet Assemblies .

img/help/page2816-952S/2021-FX2-DHX2-BODY-EYELET-ASSEMBLIESa.jpg
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Damping Adjust Assemblies:

img/help/page2816-952S/815-02-184-KIT-m.jpg

815-02-184-KIT Damping Adj Assy: 2021 Shock, 2-Pos Lockout

img/help/page2816-952S/815-02-184-KIT.jpg
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img/help/page2816-952S/815-02-196-KIT-m.jpg

815-02-196-KIT Damping Conversion Assy: 2021 DHX2 / FX2, Non 2-Pos

img/help/page2816-952S/815-02-196-KIT.jpg
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Compression Valving Assemblies

img/help/page2816-952S/805-05-440-KITa-m.jpg

805-05-440-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CM

img/help/page2816-952S/805-05-440-KITa.jpg
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img/help/page2816-952S/805-05-481-KITaa-m.jpg

805-05-481-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL

img/help/page2816-952S/805-05-481-KITaa.jpg
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img/help/page2816-952S/805-05-482-KITa-m.jpg

805-05-482-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, ECC011

img/help/page2816-952S/805-05-482-KITa.jpg
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img/help/page2816-952S/805-05-483-KITa-m.jpg

805-05-483-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, ECC010

img/help/page2816-952S/805-05-483-KITa.jpg
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img/help/page2816-952S/805-05-486-KITa-m.jpg

805-05-486-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, JCC020

img/help/page2816-952S/805-05-486-KITa.jpg
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img/help/page2816-952S/805-05-491-kita-m.jpg

805-05-491-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL001

img/help/page2816-952S/805-05-491-kita.jpg
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img/help/page2816-952S/805-05-492-KITa-m.jpg

805-05-492-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL002

img/help/page2816-952S/805-05-492-KITa.jpg
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img/help/page2816-952S/805-05-549-KITa-m.jpg

805-05-549-KIT Service Set: Valving Assy: 2021 DHX2 / FX2 Compression, Main Piston, TC1

img/help/page2816-952S/805-05-549-KITa.jpg
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Rebound Valving Assemblies:

img/help/page2816-952S/805-05-441-KIT-m.jpg

805-05-441-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RM

img/help/page2816-952S/805-05-441-KIT.jpg
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img/help/page2816-952S/805-05-444-KIT-m.jpg

805-05-444-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RF

img/help/page2816-952S/805-05-444-KIT.jpg
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img/help/page2816-952S/805-05-484-KIT-m.jpg

805-05-484-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR010

img/help/page2816-952S/805-05-484-KIT.jpg
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img/help/page2816-952S/805-05-485-KIT-m.jpg

805-05-485-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR010

img/help/page2816-952S/805-05-485-KIT.jpg
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img/help/page2816-952S/805-05-487-KIT-m.jpg

805-05-487-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RL

img/help/page2816-952S/805-05-487-KIT.jpg
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img/help/page2816-952S/805-05-488-KIT-m.jpg

805-05-488-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RM

img/help/page2816-952S/805-05-488-KIT.jpg
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img/help/page2816-952S/805-05-489-KIT-m.jpg

805-05-489-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RF

img/help/page2816-952S/805-05-489-KIT.jpg
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img/help/page2816-952S/805-05-490-KIT-m.jpg

805-05-490-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR012

img/help/page2816-952S/805-05-490-KIT.jpg
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img/help/page2816-952S/805-05-494-KIT-m.jpg

805-05-494-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR011

img/help/page2816-952S/805-05-494-KIT.jpg
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img/help/page2816-952S/805-05-550-KIT-m.jpg

805-05-550-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, TR1

img/help/page2816-952S/805-05-550-KIT.jpg
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Piston Assemblies:

img/help/page2816-952S/805-02-310-kit-m.jpg

805-02-310-KIT Piston Assy: 2021 Shock, Main, HSR Adjust [Ø.940 Bore]

img/help/page2816-952S/805-02-310-kit.jpg
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img/help/page2816-952S/805-02-313-KIT-m.jpg

805-02-313-KIT Piston Assy: 2021 Shock, Main, P-S [Ø.940 Bore]

img/help/page2816-952S/805-02-313-KIT.jpg
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img/help/page2816-952S/805-00-124-KIT-m.jpg

805-00-124-KIT Piston Assembly: Floating [Ø 1.160 Bore, 0.475 TLG], Bleed Screw

img/help/page2816-952S/805-00-124-KIT.jpg
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Damper Subassemblies

img/help/page2816-952S/813-00-279-KIT-m.jpg

813-00-279-KIT Reservoir End Cap Assy: 2021 DHX2 & FX2

img/help/page2816-952S/813-00-279-KIT.jpg
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img/help/page2816-952S/812-06-100-KIT-m.jpg

812-06-100-KIT Bearing Assy: 2021 DHX2, .375 Shaft

img/help/page2816-952S/812-06-100-KIT.jpg
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2Pos Firm Mode Valving

img/help/page2816-952S/807-06-404-KIT-m.jpg

807-06-404-KIT Valving Assy: 2021 DHX2 / FX2, Firm Mode, 2021 Shock, CMM

img/help/page2816-952S/807-06-404-KIT.jpg
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Travel Spacers:

img/help/page2816-952S/2021-DHX2-TRAVEL-SPACER-ASSEMBLIES-3.14.23-m.jpg

2021 DHX2 TRAVEL SPACER ASSEMBLIES .

img/help/page2816-952S/2021-DHX2-TRAVEL-SPACER-ASSEMBLIES-3.14.23.jpg
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