PARTS & DRAWINGS

FLOAT X2 Part Information

No changes for 2023

 

Maintenance Information:

803-01-489 Seal Kit: 2021 FLOAT X2 Spring and Damper Rebuild
803-01-826 Kit: Tooling: Rear Shock, Rezi End, Air Fill Adaptor, MY 2021
398-00-881 Tooling: Custom Spanner Socket, 4-Pin, 2021 DHX2 / FX2, Comp Base Valve
398-00-882 Tooling: Custom Spanner Socket, 4-Pin, 2021 DHX2 / FX2, Reb Base Valve
398-00-887 Tooling: 2021 Float X2, Bearing Housing Driver
803-01-545 Kit: Tooling: Clamps, 2021 DHX2 / Float X2, Rezi Body
803-01-495 Kit: Tooling: Shaft Clamps, 2021 FLOAT X2, .375 Shaft
803-01-578 Kit: Service Tool, 2021 DHX2 / Float X2, VVC Set, Assembly
398-00-280 Tooling: Eyelet Torque Tool
398-00-419 Tooling: 2016 Float X2, Negative Air Seal
803-00-566 Kit: Bike IFP Depth Setting Tool Set
803-00-969 Kit: Tooling: Clamps, FLOAT X2, Body------------------(Only needed if replacing the outer body)
803-01-318 Kit: Tooling: Clamps, 2019 FLOAT X2, Air Sleeve
398-00-797 Tooling: Float X2 Steel Shaft, Bullet Tool
398-00-951 Tooling: Torque Fixture, 54mm Trunnion Eyelet, Tall

 

Air Spring Tuning Information:

803-01-139 Kit: Volume Spacers, 3 Pairs: Float X2, Clip-in, Plastic, 0.25in^3
Shock Size Maximum Spacer Quantity
7.875, 2.000 1
8.500, 2.500 2
9.500, 3.000 3
10.500, 3.500 4
185, 50 1
185, 55 1
205, 60 2
205, 62.5 2
205, 65 2
210, 50 3
210, 55 3
225, 70 3
225, 75 3
230, 57.5 4
230, 60 4
230, 65 4
250, 70 5
250, 75 5

 

Oil Information:

Damper 025-03-063 Oil: Suspension Fluid, 4 WT, 1.0 Liter Bottle
Air Sleeve 025-03-072 Oil: AM, FOX 20 WT Gold, T22238, 32 oz

 

IFP Information:

IFP Pressure 100 psi +/- 10psi
IFP Height (set with 803-00-566) 1.140" in. +/- .05 in.

 

 

Upgrade Information:

815-02-184-KIT Service Set: Damping Adj Assy: 2021 Shock, 2-Pos Lever

 

Size Specific Parts:

Shock Size Outer Sleeve Assemblies Inner Air Sleeve Damper Shaft HSR Inner Shaft (F-S, PS-E only) Kashima Outer Body Ano Outer Body Inner Body
7.875 x 2.0 in 806-29-780-KIT 231-00-158 229-19-390 229-19-410 204-18-611 204-18-280 204-18-321
8.5 x 2.5 in 806-29-781-KIT 231-00-150 229-19-391 229-19-411 204-18-602 204-18-271 204-18-309
9.5 x 3.0 in 806-29-782-KIT 231-00-151 229-19-392 229-19-412 204-18-603 204-18-272 204-18-310
10.5 x 3.5 in 806-29-783-KIT 231-00-152 229-19-393 229-19-413 204-18-604 204-18-273 204-18-311
185 x 50 mm 806-29-784-KIT 231-00-153 229-19-394 229-19-414 204-18-608 204-18-277 204-18-315
185 x 55 mm 806-29-784-KIT 231-00-153 229-19-394 229-19-414 204-18-608 204-18-277 204-18-315
205 x 57.5 806-29-785-KIT 231-00-154 229-19-395 229-19-415 204-18-609 204-18-278 204-18-320
205 x 60 mm 806-29-785-KIT 231-00-154 229-19-395 229-19-415 204-18-609 204-18-278 204-18-320
205 x 62.5 mm 806-29-785-KIT 231-00-154 229-19-395 229-19-415 204-18-609 204-18-278 204-18-320
205 x 65 mm 806-29-785-KIT 231-00-154 229-19-395 229-19-415 204-18-609 204-18-278 204-18-320
210 x 50 mm 806-29-785-KIT 231-00-155 229-19-394 229-19-414 204-18-605 204-18-274 204-18-312
210 x 55 mm 806-29-785-KIT 231-00-155 229-19-394 229-19-414 204-18-605 204-18-274 204-18-312
225 x 70 mm 806-29-782-KIT 231-00-151 229-19-396 229-19-416 204-18-606 204-18-275 204-18-319
225 x 75 mm 806-29-782-KIT 231-00-151 229-19-396 229-19-416 204-18-606 204-18-275 204-18-319
230 x 57.5 mm 806-29-782-KIT 231-00-156 229-19-395 229-19-415 204-18-610 204-18-279 204-18-313
230 x 60 mm 806-29-782-KIT 231-00-156 229-19-395 229-19-415 204-18-610 204-18-279 204-18-313
230 x 65 in 806-29-782-KIT 231-00-156 229-19-395 229-19-415 204-18-610 204-18-279 204-18-313
250 x 70 mm 806-29-786-KIT 231-00-157 229-19-396 229-19-416 204-18-607 204-18-276 204-18-314
250 x 75 mm 806-29-786-KIT 231-00-157 229-19-396 229-19-416 204-18-607 204-18-276 204-18-314

 

Shaft Eyelet Assemblies:

808-14-073-KIT Service Set: Eyelet Assy: 2021 FX2, Shaft, HSR Adj [Ø .375 Shaft]
808-14-079-KIT Service Set: Eyelet Assy: 2021 Shaft-End, FX2, P-S, Ø .375 Shaft

 

Body Eyelet Assemblies:

808-14-084-KIT Service Set: Eyelet Assy: 2021 DHX2 / FX2, F-S, Std Eyelet, No CBV, No 2-Pos
808-14-085-KIT Service Set: Eyelet Assy: 2021 DHX2 / FX2, F-S, Trunnion, No CBV, No 2-Pos

  

Damping Adjust Assemblies:

815-02-184-KIT Service Set: Damping Adj Assy: 2021 Shock, 2-Pos Lockout
815-02-196-KIT Service Set: Damping Conversion Assy: 2021 DHX2 / FX2, Non 2-Pos
815-02-188-KIT Service Set: Damping Adj Assy: 2021 DH Shock, Cartridge, LSR
815-02-187-KIT Service Set: Damping Adj Assy: 2021 DHX2 / FX2, Comp Base Valve, LSC, HSC
815-02-197-KIT Service Set: Damping Adj Assy: 2021 DHX2 / FX2, Comp Base Valve, LSC Only
815-02-223-KIT Service Set: Damping Adj Assy: 2021 DHX2 / FX2, Comp Base Valve, LSC, HSC, CM
815-02-224-KIT Service Set: Damping Adj Assy: 2021 DHX2 / FX2, Comp Base Valve, LSC, HSC, BV3
815-02-225-KIT Service Set: Damping Adj Assy: 2021 DHX2 / FX2, Comp Base Valve, LSC Only, CM

 

Compression Valving Assemblies:

805-05-440-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CM
805-05-481-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL
805-05-482-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, ECC011
805-05-483-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, ECC010
805-05-486-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, JCC020
805-05-491-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL001
805-05-492-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL002
805-05-549-KIT Service Set: Valving Assy: 2021 DHX2 / FX2 Compression, Main Piston, TC1

 

Rebound Valving Assemblies:

805-05-441-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RM
805-05-444-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RF
805-05-484-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR010
805-05-485-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR010
805-05-487-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RL
805-05-488-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RM
805-05-489-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RF
805-05-490-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR012
805-05-494-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR011
805-05-550-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, TR1

 

Piston Assemblies:

805-02-310-KIT Service Set: Piston Assy: 2021 Shock, Main, HSR Adjust  [Ø.940 Bore]
805-02-313-KIT Service Set: Piston Assy: 2021 Shock, Main, P-S [Ø.940 Bore]

 

Bearing and Neg Air Sealhead Assemblies:

812-06-105-KIT Service Set: Bearing Assy: 2021 Float X2, [.940 Bore, 1.600 Bore, .375 Shaft]  
812-06-106-KIT Service Set: Bearing Assy: Negative Air Sealhead, 2021 FX2
805-00-124-KIT Service Set: Piston Assembly: Floating [Ø 1.160 Bore, 0.475 TLG], Bleed Screw

 

Travel Spacers:

803-01-791 Kit: 2021 Float X2, 2.5mm Travel Spacer, Quantity 10 (5 Pair), (Ref: 233-00-490)
803-01-792 Kit: 2021 Float X2, 5mm Travel Spacer, Quantity 10 (5 Pair), (Ref: 233-00-491)
803-01-793 Kit: 2021 Float X2, 7.5mm Travel Spacer, Quantity 10 (5 Pair), (Ref: 233-00-492)
803-01-794 Kit: 2021 Float X2, M3 x 8mm Fasteners, Quantity 10 (5 Pair), (Ref: 019-01-007-A)
803-01-795 Kit: 2021 Float X2/DHX2, M3 x 12mm Fasteners, Quantity 10 (5 Pair), (Ref: 019-01-193)
233-00-490 Spacer: (T) 2021 FX2, Travel, Ø.375 Shaft, 2.5mm
233-00-491 Spacer: (T) 2021 FX2, Travel, Ø.375 Shaft, 5mm
233-00-492 Spacer: (T) 2021 FX2, Travel, Ø.375 Shaft, 7.5mm
019-01-007-A Fastener, Standard (Metric): Screw [M3 x 8mm] Socket Flathead
019-01-193 Fastener, Standard (Metric): Screw [M3 x 12mm] SS, Socket Flathead
210-24-695 Cap, Bearing Housing, 2021 FX2

 

Decals:

024-13-027 Decal: 2021 FLOAT X2, XV Sleeve, Neutral, Short
024-13-028 Decal: 2021 FLOAT X2, XV Sleeve, Neutral, Long
024-13-029 Decal: 2021 FLOAT X2, XV Sleeve, Orange, Short
024-13-030 Decal: 2021 FLOAT X2, XV Sleeve, OE Orange, Long
024-13-031 Decal: 2021 F-S FLOAT X2, Resy, Orange
024-13-032 Decal: 2021 F-S FLOAT X2, Resy, OE Neutral
024-13-033 Decal: 2021 P-Se FLOAT X2, Resy
024-13-034 Decal: 2021 P-S FLOAT X2, Resy
024-13-042 Decal: 2021 FLOAT X2 E-Bike Band

Assembly Drawings:

Eyelet Assemblies:

Damping Adjust Assemblies:

Compression Valving Assemblies

  • 805-05-440-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CM
  • 805-05-481-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL
  • 805-05-482-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, ECC011
  • 805-05-483-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, ECC010
  • 805-05-486-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, JCC020
  • 805-05-491-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL001
  • 805-05-492-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL002
  • 805-05-549-KIT Service Set: Valving Assy: 2021 DHX2 / FX2 Compression, Main Piston, TC1

Rebound Valving Assemblies:

  • 805-05-441-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RM
  • 805-05-444-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RF
  • 805-05-484-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR010
  • 805-05-485-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR010
  • 805-05-487-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RL
  • 805-05-488-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RM
  • 805-05-489-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RF
  • 805-05-490-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR012
  • 805-05-494-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR011
  • 805-05-550-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, TR1

Piston Assemblies:

  • 805-02-310-KIT Piston Assy: 2021 Shock, Main, HSR Adjust [Ø.940 Bore]
  • 805-02-313-KIT Piston Assy: 2021 Shock, Main, P-S [Ø.940 Bore]
  • 805-00-124-KIT Piston Assembly: Floating [Ø 1.160 Bore, 0.475 TLG], Bleed Screw

Damper Subassemblies

  • 812-06-105-KIT Service Set: Bearing Assy: 2021 Float X2, [.940 Bore, 1.600 Bore, .375 Shaft]
  • 812-06-106-KIT Bearing Assy: Negative Air Sealhead, 2021 FX2
  • 813-00-279-KIT Reservoir End Cap Assy: 2021 DHX2 & FX2

2Pos Firm Mode Valving

  • 807-06-404-KIT Valving Assy: 2021 DHX2 / FX2, Firm Mode, 2021 Shock, CMM

Assembly Drawings:

img/help/page2814-F4QR/2021-FLOAT-X2a-m.jpg

2021 FLOAT X2 .

img/help/page2814-F4QR/2021-FLOAT-X2a.jpg

Eyelet Assemblies:

img/help/page2814-F4QR/808-14-073-KIT-m.jpg

808-14-073-KIT Eyelet Assy: 2021 FX2, Shaft, HSR Adj [.375 Shaft]

img/help/page2814-F4QR/808-14-073-KIT.jpg

img/help/page2814-F4QR/808-14-079-KIT-m.jpg

808-14-079-KIT Eyelet Assy: 2021 Shaft-End, FX2, P-S, .375 Shaft

img/help/page2814-F4QR/808-14-079-KIT.jpg

img/help/page2814-F4QR/2021-FX2-DHX2-BODY-EYELET-ASSEMBLIESa-m.jpg

2021 FX2/DHX2 Body Eyelet Assemblies .

img/help/page2814-F4QR/2021-FX2-DHX2-BODY-EYELET-ASSEMBLIESa.jpg

Damping Adjust Assemblies:

img/help/page2814-F4QR/815-02-184-KIT-m.jpg

815-02-184-KIT Damping Adj Assy: 2021 DHX2 / FX2, 2-Pos Lever

img/help/page2814-F4QR/815-02-184-KIT.jpg

img/help/page2814-F4QR/815-02-196-KIT-m.jpg

815-02-196-KIT Damping Conversion Assy: 2021 DHX2 / FX2, Non 2-Pos

img/help/page2814-F4QR/815-02-196-KIT.jpg

Compression Valving Assemblies

img/help/page2814-F4QR/805-05-440-KITa-m.jpg

805-05-440-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CM

img/help/page2814-F4QR/805-05-440-KITa.jpg

img/help/page2814-F4QR/805-05-481-KITaa-m.jpg

805-05-481-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL

img/help/page2814-F4QR/805-05-481-KITaa.jpg

img/help/page2814-F4QR/805-05-482-KITa-m.jpg

805-05-482-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, ECC011

img/help/page2814-F4QR/805-05-482-KITa.jpg

img/help/page2814-F4QR/805-05-483-KITa-m.jpg

805-05-483-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, ECC010

img/help/page2814-F4QR/805-05-483-KITa.jpg

img/help/page2814-F4QR/805-05-486-KITa-m.jpg

805-05-486-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, JCC020

img/help/page2814-F4QR/805-05-486-KITa.jpg

img/help/page2814-F4QR/805-05-491-kita-m.jpg

805-05-491-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL001

img/help/page2814-F4QR/805-05-491-kita.jpg

img/help/page2814-F4QR/805-05-492-KITa-m.jpg

805-05-492-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL002

img/help/page2814-F4QR/805-05-492-KITa.jpg

img/help/page2814-F4QR/805-05-549-KITa-m.jpg

805-05-549-KIT Service Set: Valving Assy: 2021 DHX2 / FX2 Compression, Main Piston, TC1

img/help/page2814-F4QR/805-05-549-KITa.jpg

Rebound Valving Assemblies:

img/help/page2814-F4QR/805-05-441-KIT-m.jpg

805-05-441-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RM

img/help/page2814-F4QR/805-05-441-KIT.jpg

img/help/page2814-F4QR/805-05-444-KIT-m.jpg

805-05-444-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RF

img/help/page2814-F4QR/805-05-444-KIT.jpg

img/help/page2814-F4QR/805-05-484-KIT-m.jpg

805-05-484-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR010

img/help/page2814-F4QR/805-05-484-KIT.jpg

img/help/page2814-F4QR/805-05-485-KIT-m.jpg

805-05-485-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR010

img/help/page2814-F4QR/805-05-485-KIT.jpg

img/help/page2814-F4QR/805-05-487-KIT-m.jpg

805-05-487-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RL

img/help/page2814-F4QR/805-05-487-KIT.jpg

img/help/page2814-F4QR/805-05-488-KIT-m.jpg

805-05-488-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RM

img/help/page2814-F4QR/805-05-488-KIT.jpg

img/help/page2814-F4QR/805-05-489-KIT-m.jpg

805-05-489-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RF

img/help/page2814-F4QR/805-05-489-KIT.jpg

img/help/page2814-F4QR/805-05-490-KIT-m.jpg

805-05-490-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR012

img/help/page2814-F4QR/805-05-490-KIT.jpg

img/help/page2814-F4QR/805-05-494-KIT-m.jpg

805-05-494-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR011

img/help/page2814-F4QR/805-05-494-KIT.jpg

img/help/page2814-F4QR/805-05-550-KIT-m.jpg

805-05-550-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, TR1

img/help/page2814-F4QR/805-05-550-KIT.jpg

Piston Assemblies:

img/help/page2814-F4QR/805-02-310-kit-m.jpg

805-02-310-KIT Piston Assy: 2021 Shock, Main, HSR Adjust [Ø.940 Bore]

img/help/page2814-F4QR/805-02-310-kit.jpg

img/help/page2814-F4QR/805-02-313-KIT-m.jpg

805-02-313-KIT Piston Assy: 2021 Shock, Main, P-S [Ø.940 Bore]

img/help/page2814-F4QR/805-02-313-KIT.jpg

img/help/page2814-F4QR/805-00-124-KIT-m.jpg

805-00-124-KIT Piston Assembly: Floating [Ø 1.160 Bore, 0.475 TLG], Bleed Screw

img/help/page2814-F4QR/805-00-124-KIT.jpg

Damper Subassemblies

img/help/page2814-F4QR/812-06-105-KITa-m.jpg

812-06-105-KIT Service Set: Bearing Assy: 2021 Float X2, [.940 Bore, 1.600 Bore, .375 Shaft]

img/help/page2814-F4QR/812-06-105-KITa.jpg

img/help/page2814-F4QR/812-06-106-KIT-m.jpg

812-06-106-KIT Bearing Assy: Negative Air Sealhead, 2021 FX2

img/help/page2814-F4QR/812-06-106-KIT.jpg

img/help/page2814-F4QR/813-00-279-KIT-m.jpg

813-00-279-KIT Reservoir End Cap Assy: 2021 DHX2 & FX2

img/help/page2814-F4QR/813-00-279-KIT.jpg

2Pos Firm Mode Valving

img/help/page2814-F4QR/807-06-404-KIT-m.jpg

807-06-404-KIT Valving Assy: 2021 DHX2 / FX2, Firm Mode, 2021 Shock, CMM

img/help/page2814-F4QR/807-06-404-KIT.jpg

Travel Spacers:

img/help/page2814-F4QR/2021-FLOAT-X2-TRAVEL-SPACER-ASSEMBLIES-3.14.23-m.jpg

2021 FLOAT X2 TRAVEL SPACER ASSEMBLIES .

img/help/page2814-F4QR/2021-FLOAT-X2-TRAVEL-SPACER-ASSEMBLIES-3.14.23.jpg