PARTS & DRAWINGS

40mm Part Information

 

No changes for 2023

 

Maintenance Information:

Service Interval Full Service 125 hours
803-00-946 Kit: Dust Wiper, Forx, 40mm, Low Friction, No Flange
803-01-320 Seal Kit: MY19+ 32, 34, 36, 38, 40 GRIP Cartridge Rebuild
803-01-494 Seal Kit: 2021 F-S Grip2 BV 34/36/38/40
803-00-964 Seal Kit: 40 FLOAT NA2 Rebuild
398-00-773 Tooling: Guided Fork Seal Driver, One Piece Seal/Wiper, 40
398-00-681 2002-017 32 Damper-side and ALL 32-34-36-38-40 Spring-side Removal Tool
398-00-682 2005-017 34-36-38-40 Damper-side Removal Tool
803-01-324 Tooling: 2019 Clamps, Grip Damper, Body and Shaft

 

Air Spring Tuning Information:

234-04-726 Volume Spacer, FLOAT NA 2, 40

 

Oil Information:

Application Description Part
All Grip and Grip2 VVC Dampers/Damper Side Bath Oil Oil: Suspension Fluid, 5wt, Teflon Infused, 1.0 US Quart 025-03-023
NA2 Air Chamber/Float Side Bath Oil Oil: AM, FOX 20 WT Gold, T22238, 32 oz 025-03-072
Application Oil Volumes
Grip/Grip2 VVC Damper Side Bath 50cc (FOX 5wt. Teflon Infused Oil)
FLOAT NA2 Air Chamber 6cc (FOX 20wt. Gold Oil)
FLOAT NA2 Bath 35cc (FOX 20wt. Gold Oil)

 

CSU Information:

820-12-358-KIT Service Set: 2021, 40, Flat Upper Crown, 10mm OS, 44 Rake
820-12-360-KIT Service Set: 2021, 40, Flat Upper Crown, 14mm OS, 48 Rake
820-12-361-KIT Service Set: 2021, 40, Flat Upper Crown, 18mm OS, 52 Rake
820-12-362-KIT Service Set: 2021, 40, Flat Upper Crown, 22mm OS, 56 Rake
820-12-352-KIT Service Set: 2021, 40, Drop Upper Crown, 10mm OS, 44 Rake
820-12-353-KIT Service Set: 2021, 40, Drop Upper Crown, 14mm OS, 48 Rake
820-12-354-KIT Service Set: 2021, 40, Drop Upper Crown, 18mm OS, 52 Rake
820-12-355-KIT Service Set: 2021, 40, Drop Upper Crown, 22mm OS, 56 Rake
820-12-346-KIT Service Set: 2021, 40, Lower Crown-Steerer, 10mm OS, 44 Rake
820-12-347-KIT Service Set: 2021, 40, Lower Crown-Steerer, 14mm OS, 48 Rake
820-12-348-KIT Service Set: 2021, 40, Lower Crown-Steerer, 18mm OS, 52 Rake
820-12-349-KIT Service Set: 2021, 40, Lower Crown-Steerer, 22mm OS, 56 Rake
208-05-186 Uppertube, Kashima, MP, 2019 40 29in Butted, Air, Coil and Damper side, Dimpled
208-01-144 Uppertube, Black Ano, 2016 40 Butted, Air, Coil and Damper side, Dimpled

 

Lower Leg Assemblies:

820-20-139-KIT Service Set: 2021 40 29in 20x110 Boost Fox Matte Black 20mm Lower Assy
820-20-141-KIT Service Set: 2021 40 29in 20x110 Boost Fox Shiny Black 20mm Lower Assy
820-20-143-KIT Service Set: 2021 40 29in 20x110 Boost Fox Shiny Orange 20mm Lower Assy
820-20-144-KIT Service Set: 2021 40 27.5in 20x110 Boost Fox Matte Black 20mm Lower Assy
820-20-146-KIT Service Set: 2021 40 27.5in 20x110 Boost Fox Shiny Black 20mm Lower Assy
820-20-148-KIT Service Set: 2021 40 27.5in 20x110 Boost Fox Shiny Orange 20mm Lower Assy

  

Decal Kits:

803-01-539 Decal Kit: 2021, 40, F-S, Orange Logo, Shiny Black Fork
803-01-540 Decal Kit: 2021, 40, F-S, Black Logo, Shiny Orange Fork
803-01-542 Decal Kit: 2021, 40, P-SE, Gray Logo, Matte Black Fork
803-01-543 Decal Kit: 2021, 40, P-S, Gray Logo, Matte Black Fork

 

Lower Leg Subassemblies:

820-09-088-KIT Service Set: 2022 Pressure Release Button, Lower Leg, F-S
820-00-024-KIT Service Set: 40 Axle Assembly
820-00-202-KIT Service Set: Light Disc Brake Hose Guide Parts
803-01-471 Assembly: Mud Guard, MY21 40, Black, AM
803-01-672 Kit: FOX 40/Marzocchi 58 Lower Leg Axle Pinch Bolt Assembly (Axle not included)

 

Complete Cartridges:

820-18-128-KIT Service Set: 2019 40 27.5 & 29, FIT Grip Cart Assy Complete
820-18-337-KIT Service Set: 2021 40 203, Grip2 VVC HSR / LSR / HSC/ LSC Cart Assy Complete

 

Cartridge Topcap Assemblies:

820-05-527-KIT Service Set: 2019 40 FIT Grip Damper, Topcap Assy
820-05-666-KIT Service Set: 2021 40 Grip2 VVC TPP Damper, Topcap Assy

 

Damper Topcap Interface Parts:

820-05-528-KIT Service Set: 2019 40 FIT Grip Topcap Interface Parts
820-05-669-KIT Service Set: 2021 Grip2 VVC HSC / LSC Topcap Interface Parts
820-05-670-KIT Service Set: 2021 Grip2 VVC HSC / LSC Topcap Interface Parts, Black Ano

 

Damper Shaft Assemblies:

820-03-588-KIT Service Set: 2019 40 203, FIT Grip Damper Shaft Assy
820-03-663-KIT Service Set: 2021 40 203, Grip2 VVC HSR / LSR Damper Shaft Assy

 

Damper Bottom Stud Interface Parts:

820-05-518-KIT Service Set: 2019 36 Grip Bottom Stud Interface Parts
820-05-501-KIT Service Set: 2019 Grip2 HSR / LSR Bottom Stud Interface Parts

 

FLOAT NA2 Air Shaft Assemblies:

820-02-581-KIT Service Set: Air Shaft Assy, 40, 203mm, FLOAT NA 2.1, +14.7cc Neg
820-02-584-KIT Service Set: Air Shaft Assy, 40, 190mm, FLOAT NA 2.1, +14.7cc Neg

 

FLOAT NA2 Topcap Assemblies:

820-05-346-KIT Service Set: Topcap Assy, FLOAT NA 2, 40, Black
234-04-551 (T) Spring Hardware: 2014 40 FLOAT Air Topcap, Al, Blue Ano

 

FLOAT NA2 Neg Plate Subassemblies:

820-02-330-KIT Service Set: Neg Plate Subassembly, FLOAT NA 2, 40

2022 40 GRIP

2022 40 GRIP2

2022 40 FLOAT NA2

2022 40 GRIP

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820-18-128-KIT 2019 40 27.5 & 29, FIT Grip Cart Assy Complete

img/help/page2806-3IKF/820-18-128-KIT.jpg

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2019 40 27.5 & 29 FIT GRIP CART ASSY .

img/help/page2806-3IKF/2019-40-27.5-&-29-FIT-GRIP-CART-ASSY.jpg

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820-05-527-KIT 2019 40 FIT Grip Damper, Topcap Assy

img/help/page2806-3IKF/820-05-527-KIT.jpg

img/help/page2806-3IKF/820-03-588-KIT-m.jpg

820-03-588-KIT 2019 40 203, FIT Grip Damper Shaft Assy

img/help/page2806-3IKF/820-03-588-KIT.jpg

img/help/page2806-3IKF/820-03-457-KIT3-m.jpg

820-03-457-KIT 2017 Grip Rebound Valving, Long Travel

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img/help/page2806-3IKF/820-03-331-KIT-m.jpg

820-03-331-KIT 2017 Grip Compression Valving

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img/help/page2806-3IKF/820-03-330-KIT3-m.jpg

820-03-330-KIT 2017 Grip Rebound Piston Assy

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2022 40 GRIP2

img/help/page2806-3IKF/820-18-337-KITu-m.jpg

820-18-337-KIT 2021 40 203, Grip2 VVC HSR / LSR / HSC/ LSC Cart Assy Complete

img/help/page2806-3IKF/820-18-337-KITu.jpg

img/help/page2806-3IKF/2021-40-203-GRIP2-VVC-HSR&LSR&HSC&LSC-CART-ASSY-m.jpg

2021 40 203 GRIP2 VVC HSR/LSR/HSC/LSC CART ASSY .

img/help/page2806-3IKF/2021-40-203-GRIP2-VVC-HSR&LSR&HSC&LSC-CART-ASSY.jpg

img/help/page2806-3IKF/820-05-666-KIT-1-m.jpg

820-05-666-KIT 2021 40 Grip2 VVC TPP Damper, Topcap Assy

img/help/page2806-3IKF/820-05-666-KIT-1.jpg
img/help/page2806-3IKF/820-05-666-KIT-2.jpg
img/help/page2806-3IKF/820-05-666-KIT-3.jpg

img/help/page2806-3IKF/820-03-663-KIT-m.jpg

820-03-663-KIT 2021 40 203, Grip2 VVC HSR / LSR Damper Shaft Assy

img/help/page2806-3IKF/820-03-663-KIT.jpg

img/help/page2806-3IKF/820-03-655-KIT-m.jpg

820-03-655-KIT 2021 Grip2 VVC HSR / LSR Rebound Piston Assy Long Travel

img/help/page2806-3IKF/820-03-655-KIT.jpg

img/help/page2806-3IKF/820-03-654-KIT-m.jpg

820-03-654-KIT 2021 Grip2 VVC Mid Valving

img/help/page2806-3IKF/820-03-654-KIT.jpg

img/help/page2806-3IKF/820-03-526-KIT-m.jpg

820-03-526-KIT 2019 Grip2 Rebound Valving, Long Travel

img/help/page2806-3IKF/820-03-526-KIT.jpg

2022 40 FLOAT NA2

img/help/page2806-3IKF/2021-40-FLOAT-NA2-AIR-SPRING-ASSEMBLIES-4.27.22-m.jpg

2021 40 FLOAT NA2 AIR SPRING ASSEMBLIES .

img/help/page2806-3IKF/2021-40-FLOAT-NA2-AIR-SPRING-ASSEMBLIES-4.27.22.jpg

img/help/page2806-3IKF/2021-40-FLOAT-NA2-AIR-SHAFT-ASSEMBLIES-m.jpg

2021 40 FLOAT NA2 AIR SHAFT ASSEMBLIES .

img/help/page2806-3IKF/2021-40-FLOAT-NA2-AIR-SHAFT-ASSEMBLIES.jpg

img/help/page2806-3IKF/820-05-346-KIT-m.jpg

820-05-346-KIT Topcap Assy, FLOAT NA 2, 40, Black

img/help/page2806-3IKF/820-05-346-KIT.jpg

img/help/page2806-3IKF/820-02-330-KIT-m.jpg

820-02-330-KIT Neg Plate Subassembly, FLOAT NA 2, 40

img/help/page2806-3IKF/820-02-330-KIT.jpg