PARTS & DRAWINGS

FLOAT X2 Part Information

New for 2021:

New Desgin Completely new shock for 2021
New HSR Design HSR has improved with Variable Valve Control (VVC). HSR is now found in the shaft eyelet assembly.
HSC and HSR Adjustments HSC and HSR match the 8 clicks of Grip2 forks.
New Spring Collar Spring collar now has detents to prevent loosening under light preload conditions.
New Outer and Inner Body Steel outer body and finned inner body for structural integrity and reduce heat.
New Piston High flow main piston.
New Reservoir Shorter length in order to fit more frames.
New Bumper Increased bottom out control.
New Oil Oil: Suspension Fluid, 4 WT

 

Maintenance:

Service Interval Full Service 125 Hours  
803-01-489 Seal Kit: 2021 FLOAT X2 Spring and Damper Rebuild if onhand, must use with 812-06-118-KIT
803-01-921 Seal Kit: 2023 FLOAT X2 Spring and Damper Rebuild if onhand, must use with 812-06-118-KIT
803-01-922 Service Set: 2021 FLOAT X2 Supplemental Seal Kit (Use with 803-01-489) if onhand, must use with 812-06-118-KIT
803-01-952 Seal Kit: 2024 FLOAT X2 Spring and Damper Rebuild services 812-06-118-KIT
803-04-259 Seal Kit: 2024 FLOAT X2 Spring and Damper Rebuild, Gen2 Services 812-06-118-KIT and 812-06-125-KIT
398-00-853 Tooling: Rear Shock, Rezi End, Air Fill Adaptor, MY 2021  
398-01-174 Tooling: Custom Spanner Socket, 4-Lobe, 2021 DHX2 / FX2, Comp Base Valve  
398-00-882 Tooling: Custom Spanner Socket, 4-Pin, 2021 DHX2 / FX2, Reb Base Valve  
398-00-887 Tooling: 2021 Float X2, Bearing Housing Driver  
803-01-545 Kit: Tooling: Clamps, 2021 DHX2 / Float X2, Rezi Body  
803-01-495 Kit: Tooling: Shaft Clamps, 2021 FLOAT X2, .375 Shaft  
803-01-578 Kit: Service Tool, 2021 DHX2 / Float X2, VVC Set, Assembly  
398-00-280 Tooling: Eyelet Torque Tool  
398-00-419 Tooling: 2016 Float X2, Negative Air Seal  
803-00-566 Kit: Bike IFP Depth Setting Tool Set  
803-00-969 Kit: Tooling: Clamps, FLOAT X2, Body------------------(Only needed if replacing the outer body)  
803-01-318 Kit: Tooling: Clamps, 2019 FLOAT X2, Air Sleeve  
398-00-797 Tooling: Float X2 Steel Shaft, Bullet Tool  
398-00-951 Tooling: Torque Fixture, 54mm Trunnion Eyelet, Tall  

 

Air Spring Tuning:

Part Description
803-01-139 Kit: Volume Spacers, 3 Pairs: Float X2, Clip-in, Plastic, 0.25in^3

 

Air Volume Spacer Information:

Shock Size Maximum Spacer Quantity
7.50, 2.000 1
7.875, 2.000 1
8.500, 2.500 2
9.500, 3.000 3
10.500, 3.500 4
185, 50 1
185, 55 1
205, 60 2
205, 62.5 2
205, 65 2
210, 50 3
210, 55 3
225, 70 3
225, 75 3
230, 57.5 4
230, 60 4
230, 65 4
250, 70 5
250, 75 5

 

Oils:

Damper 025-03-063 Oil: Suspension Fluid, 4 WT, 1.0 Liter Bottle
Air Sleeve 025-03-072 Oil: AM, FOX 20 WT Gold, T22238, 32 oz

 

IFP Information:

IFP Pressure 100 psi +/- 10psi
IFP Height (set with 803-00-566) 1.140" in. +/- .05 in.

 

 

Upgrades:

Part Description
815-02-184-KIT Service Set: Damping Adj Assy: 2021 Shock, 2-Pos Lever

 

Size Specific Parts:

Shock Size Outer Sleeve Assemblies Inner Air Sleeve Damper Shaft HSR Inner Shaft (F-S, PS-E only) Kashima Outer Body Ano Outer Body Inner Body
7.875 x 2.0 in 806-29-780-KIT 231-00-158 229-19-390 229-19-410 204-18-611 204-18-280 204-18-321
8.5 x 2.5 in 806-29-781-KIT 231-00-150 229-19-391 229-19-411 204-18-602 204-18-271 204-18-309
9.5 x 3.0 in 806-29-782-KIT 231-00-151 229-19-392 229-19-412 204-18-603 204-18-272 204-18-310
10.5 x 3.5 in 806-29-783-KIT 231-00-152 229-19-393 229-19-413 204-18-604 204-18-273 204-18-311
185 x 50 mm 806-29-784-KIT 231-00-153 229-19-394 229-19-414 204-18-608 204-18-277 204-18-315
185 x 55 mm 806-29-784-KIT 231-00-153 229-19-394 229-19-414 204-18-608 204-18-277 204-18-315
205 x 57.5 806-29-785-KIT 231-00-154 229-19-395 229-19-415 204-18-609 204-18-278 204-18-320
205 x 60 mm 806-29-785-KIT 231-00-154 229-19-395 229-19-415 204-18-609 204-18-278 204-18-320
205 x 62.5 mm 806-29-785-KIT 231-00-154 229-19-395 229-19-415 204-18-609 204-18-278 204-18-320
205 x 65 mm 806-29-785-KIT 231-00-154 229-19-395 229-19-415 204-18-609 204-18-278 204-18-320
210 x 50 mm 806-29-785-KIT 231-00-155 229-19-394 229-19-414 204-18-605 204-18-274 204-18-312
210 x 55 mm 806-29-785-KIT 231-00-155 229-19-394 229-19-414 204-18-605 204-18-274 204-18-312
225 x 70 mm 806-29-782-KIT 231-00-151 229-19-396 229-19-416 204-18-606 204-18-275 204-18-319
225 x 75 mm 806-29-782-KIT 231-00-151 229-19-396 229-19-416 204-18-606 204-18-275 204-18-319
230 x 57.5 mm 806-29-782-KIT 231-00-156 229-19-395 229-19-415 204-18-610 204-18-279 204-18-313
230 x 60 mm 806-29-782-KIT 231-00-156 229-19-395 229-19-415 204-18-610 204-18-279 204-18-313
230 x 65 in 806-29-782-KIT 231-00-156 229-19-395 229-19-415 204-18-610 204-18-279 204-18-313
250 x 70 mm 806-29-786-KIT 231-00-157 229-19-396 229-19-416 204-18-607 204-18-276 204-18-314
250 x 75 mm 806-29-786-KIT 231-00-157 229-19-396 229-19-416 204-18-607 204-18-276 204-18-314

 

Shaft Eyelet Assemblies:

Part Description
808-14-073-KIT Service Set: Eyelet Assy: 2021 FX2, Shaft, HSR Adj [Ø .375 Shaft]
808-14-079-KIT Service Set: Eyelet Assy: 2021 Shaft-End, FX2, P-S, Ø .375 Shaft

 

Body Eyelet Assemblies:

808-14-084-KIT

Service Set: Eyelet Assy: 2021 DHX2 / FX2, F-S, Std Eyelet, No CBV, No 2-Pos

808-14-085-KIT

Service Set: Eyelet Assy: 2021 DHX2 / FX2, F-S, Trunnion, No CBV, No 2-Pos

 

Damping Adjust Assemblies:

815-02-184-KIT Service Set: Damping Adj Assy: 2021 Shock, 2-Pos Lockout
815-02-196-KIT Service Set: Damping Conversion Assy: 2021 DHX2 / FX2, Non 2-Pos
815-02-188-KIT Service Set: Damping Adj Assy: 2021 DH Shock, Cartridge, LSR
815-02-187-KIT Service Set: Damping Adj Assy: 2021 DHX2 / FX2, Comp Base Valve, LSC, HSC
815-02-197-KIT Service Set: Damping Adj Assy: 2021 DHX2 / FX2, Comp Base Valve, LSC Only
815-02-223-KIT Service Set: Damping Adj Assy: 2021 DHX2 / FX2, Comp Base Valve, LSC, HSC, CM
815-02-224-KIT Service Set: Damping Adj Assy: 2021 DHX2 / FX2, Comp Base Valve, LSC, HSC, BV3
815-02-225-KIT Service Set: Damping Adj Assy: 2021 DHX2 / FX2, Comp Base Valve, LSC Only, CM

 

Compression Valving Assemblies:

805-05-440-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CM
805-05-481-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL
805-05-482-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, ECC011
805-05-483-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, ECC010
805-05-486-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, JCC020
805-05-491-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL001
805-05-492-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL002
805-05-549-KIT Service Set: Valving Assy: 2021 DHX2 / FX2 Compression, Main Piston, TC1

 

Rebound Valving Assemblies:

805-05-441-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RM
805-05-444-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RF
805-05-484-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR010
805-05-485-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR010
805-05-487-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RL
805-05-488-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RM
805-05-489-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RF
805-05-490-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR012
805-05-494-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR011
805-05-550-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, TR1

 

Piston Assemblies:

805-02-310-KIT Service Set: Piston Assy: 2021 Shock, Main, HSR Adjust  [Ø.940 Bore]
805-02-313-KIT Service Set: Piston Assy: 2021 Shock, Main, P-S [Ø.940 Bore]
805-00-124-KIT Service Set: Piston Assembly: Floating [Ø 1.160 Bore, 0.475 TLG], Bleed Screw

 

Travel Spacers:

803-01-791 Kit: 2021 Float X2, 2.5mm Travel Spacer, Quantity 10 (5 Pair), (Ref: 233-00-490)
803-01-792 Kit: 2021 Float X2, 5mm Travel Spacer, Quantity 10 (5 Pair), (Ref: 233-00-491)
803-01-793 Kit: 2021 Float X2, 7.5mm Travel Spacer, Quantity 10 (5 Pair), (Ref: 233-00-492)
803-01-794 Kit: 2021 Float X2, M3 x 8mm Fasteners, Quantity 10 (5 Pair), (Ref: 019-01-007-A)
803-01-795 Kit: 2021 Float X2/DHX2, M3 x 12mm Fasteners, Quantity 10 (5 Pair), (Ref: 019-01-193)
233-00-490 Spacer: (T) 2021 FX2, Travel, Ø.375 Shaft, 2.5mm
233-00-491 Spacer: (T) 2021 FX2, Travel, Ø.375 Shaft, 5mm
233-00-492 Spacer: (T) 2021 FX2, Travel, Ø.375 Shaft, 7.5mm
019-01-007-A Fastener, Standard (Metric): Screw [M3 x 8mm] Socket Flathead
019-01-193 Fastener, Standard (Metric): Screw [M3 x 12mm] SS, Socket Flathead
210-24-695 Cap, Bearing Housing, 2021 FX2

 

Decals:

Part Description
024-13-027 Decal: 2021 FLOAT X2, XV Sleeve, Neutral, Short
024-13-028 Decal: 2021 FLOAT X2, XV Sleeve, Neutral, Long
024-13-029 Decal: 2021 FLOAT X2, XV Sleeve, Orange, Short
024-13-030 Decal: 2021 FLOAT X2, XV Sleeve, OE Orange, Long
024-13-031 Decal: 2021 F-S FLOAT X2, Resy, Orange
024-13-032 Decal: 2021 F-S FLOAT X2, Resy, OE Neutral
024-13-033 Decal: 2021 P-Se FLOAT X2, Resy
024-13-034 Decal: 2021 P-S FLOAT X2, Resy
024-13-042 Decal: 2021 FLOAT X2 E-Bike Band

ASSEMBLY DRAWINGS

EYELET ASSEMBLIES

Damping Adjust Assemblies

Compression Valving

  • 805-05-440-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CM
  • 805-05-481-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL
  • 805-05-482-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, ECC011
  • 805-05-483-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, ECC010
  • 805-05-486-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, JCC020
  • 805-05-491-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL001
  • 805-05-492-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL002
  • 805-05-549-KIT Service Set: Valving Assy: 2021 DHX2 / FX2 Compression, Main Piston, TC1

REBOUND VALVING

  • 805-05-441-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RM
  • 805-05-444-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RF
  • 805-05-484-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR010
  • 805-05-485-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR010
  • 805-05-487-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RL
  • 805-05-488-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RM
  • 805-05-489-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RF
  • 805-05-490-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR012
  • 805-05-494-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR011
  • 805-05-550-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, TR1

PISTON ASSEMBLIES

  • 805-00-124-KIT Piston Assembly: Floating [1.160 Bore, 0.475 TLG], Bleed Screw
  • 805-02-310-KIT Piston Assy: 2021 Shock, Main, HSR Adjust [.940 Bore]
  • 805-02-313-KIT Piston Assy: 2021 Shock, Main, P-S [.940 Bore]

DAMPER SUBASSEMBLIES

2POS FIRM MODE VALVING

  • 807-06-404-KIT Valving Assy: 2021 DHX2 / FX2, Firm Mode, 2021 Shock, CMM

TRAVEL SPACER ASSEMBLIES

NOTE: Parts without part numbers listed are not available individually and must be ordered as part of a complete assembly or "-KIT". Please order the "-KIT" part number listed at the bottom right corner of the drawing in which a desired individual part is shown.

ASSEMBLY DRAWINGS

img/help/page1071-N964/2021-FLOAT-X2a-m.jpg

2021 FLOAT X2 .

img/help/page1071-N964/2021-FLOAT-X2a.jpg

EYELET ASSEMBLIES

img/help/page1071-N964/808-14-079-KIT-m.jpg

808-14-079-KIT Eyelet Assy: 2021 Shaft-End, FX2, P-S, .375 Shaft

img/help/page1071-N964/808-14-079-KIT.jpg

img/help/page1071-N964/808-14-073-KIT-m.jpg

808-14-073-KIT Eyelet Assy: 2021 FX2, Shaft, HSR Adj [.375 Shaft]

img/help/page1071-N964/808-14-073-KIT.jpg

img/help/page1071-N964/2021-FX2-DHX2-BODY-EYELET-ASSEMBLIESa-m.jpg

2021 FX2/DHX2 Body Eyelet Assemblies .

img/help/page1071-N964/2021-FX2-DHX2-BODY-EYELET-ASSEMBLIESa.jpg

Damping Adjust Assemblies

img/help/page1071-N964/815-02-184-KIT-m.jpg

815-02-184-KIT Damping Adj Assy: 2021 DHX2 / FX2, 2-Pos Lever

img/help/page1071-N964/815-02-184-KIT.jpg

img/help/page1071-N964/815-02-196-KIT-m.jpg

815-02-196-KIT Damping Conversion Assy: 2021 DHX2 / FX2, Non 2-Pos

img/help/page1071-N964/815-02-196-KIT.jpg

Compression Valving

img/help/page1071-N964/805-05-440-KITa-m.jpg

805-05-440-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CM

img/help/page1071-N964/805-05-440-KITa.jpg

img/help/page1071-N964/805-05-481-KITa-m.jpg

805-05-481-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL

img/help/page1071-N964/805-05-481-KITa.jpg

img/help/page1071-N964/805-05-482-KITa-m.jpg

805-05-482-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, ECC011

img/help/page1071-N964/805-05-482-KITa.jpg

img/help/page1071-N964/805-05-483-KITa-m.jpg

805-05-483-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, ECC010

img/help/page1071-N964/805-05-483-KITa.jpg

img/help/page1071-N964/805-05-486-KITa-m.jpg

805-05-486-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, JCC020

img/help/page1071-N964/805-05-486-KITa.jpg

img/help/page1071-N964/805-05-491-kita-m.jpg

805-05-491-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL001

img/help/page1071-N964/805-05-491-kita.jpg

img/help/page1071-N964/805-05-492-KITa-m.jpg

805-05-492-KIT Service Set: Valving Assy: 2021 DHX2 / FX2, Compression, Main Piston, CL002

img/help/page1071-N964/805-05-492-KITa.jpg

img/help/page1071-N964/805-05-549-KITa-m.jpg

805-05-549-KIT Service Set: Valving Assy: 2021 DHX2 / FX2 Compression, Main Piston, TC1

img/help/page1071-N964/805-05-549-KITa.jpg

REBOUND VALVING

img/help/page1071-N964/805-05-441-KIT-m.jpg

805-05-441-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RM

img/help/page1071-N964/805-05-441-KIT.jpg

img/help/page1071-N964/805-05-444-KIT-m.jpg

805-05-444-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, RF

img/help/page1071-N964/805-05-444-KIT.jpg

img/help/page1071-N964/805-05-484-KIT-m.jpg

805-05-484-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR010

img/help/page1071-N964/805-05-484-KIT.jpg

img/help/page1071-N964/805-05-485-KIT-m.jpg

805-05-485-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR010

img/help/page1071-N964/805-05-485-KIT.jpg

img/help/page1071-N964/805-05-487-KIT-m.jpg

805-05-487-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RL

img/help/page1071-N964/805-05-487-KIT.jpg

img/help/page1071-N964/805-05-488-KIT-m.jpg

805-05-488-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RM

img/help/page1071-N964/805-05-488-KIT.jpg

img/help/page1071-N964/805-05-489-KIT-m.jpg

805-05-489-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, P-S, RF

img/help/page1071-N964/805-05-489-KIT.jpg

img/help/page1071-N964/805-05-490-KIT-m.jpg

805-05-490-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, ECR012

img/help/page1071-N964/805-05-490-KIT.jpg

img/help/page1071-N964/805-05-494-KIT-m.jpg

805-05-494-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, JCR011

img/help/page1071-N964/805-05-494-KIT.jpg

img/help/page1071-N964/805-05-550-KIT-m.jpg

805-05-550-KIT Valving Assy: 2021 DHX2 / FX2, Rebound, Main Piston, TR1

img/help/page1071-N964/805-05-550-KIT.jpg

PISTON ASSEMBLIES

img/help/page1071-N964/805-00-124-KIT-m.jpg

805-00-124-KIT Piston Assembly: Floating [1.160 Bore, 0.475 TLG], Bleed Screw

img/help/page1071-N964/805-00-124-KIT.jpg

img/help/page1071-N964/805-02-310-kit-m.jpg

805-02-310-KIT Piston Assy: 2021 Shock, Main, HSR Adjust [.940 Bore]

img/help/page1071-N964/805-02-310-kit.jpg

img/help/page1071-N964/805-02-313-KIT-m.jpg

805-02-313-KIT Piston Assy: 2021 Shock, Main, P-S [.940 Bore]

img/help/page1071-N964/805-02-313-KIT.jpg

DAMPER SUBASSEMBLIES

img/help/page1071-N964/812-06-105-KITa-m.jpg

812-06-105-KIT Bearing Assy: 2021 FX2, [.940 Bore, 1.600 Bore, .375 Shaft]

img/help/page1071-N964/812-06-105-KITa.jpg

img/help/page1071-N964/812-06-106-KIT-m.jpg

812-06-106-KIT Bearing Assy: Negative Air Sealhead, 2021 FX2

img/help/page1071-N964/812-06-106-KIT.jpg

img/help/page1071-N964/813-00-279-KIT-m.jpg

813-00-279-KIT Reservoir End Cap Assy: 2021 DHX2 & FX2

img/help/page1071-N964/813-00-279-KIT.jpg

2POS FIRM MODE VALVING

img/help/page1071-N964/807-06-404-KIT-m.jpg

807-06-404-KIT Valving Assy: 2021 DHX2 / FX2, Firm Mode, 2021 Shock, CMM

img/help/page1071-N964/807-06-404-KIT.jpg

TRAVEL SPACER ASSEMBLIES

img/help/page1071-N964/2021-FLOAT-X2-TRAVEL-SPACER-ASSEMBLIES-3.14.23-m.jpg

2021 FLOAT X2 TRAVEL SPACER ASSEMBLIES .

img/help/page1071-N964/2021-FLOAT-X2-TRAVEL-SPACER-ASSEMBLIES-3.14.23.jpg