PARTS & DRAWINGS
FLOAT X2 Part Information
New for 2016:
| Completely New Shock | New for 2016, not compatible with any previous product |
| EVOL Air Sleeve | Float X2 Specific |
| Chassis | Some shared chassis parts with DHX2 |
Maintenance Info:
| Service Interval | Full Service 125 Hours |
| 803-00-951 | Seal Kit: Float X2 Spring and Damper Rebuild |
| 213-01-460 | Eyelet: 9mm Shaft, DHX2, Increased Clearance (NEEDED FOR REBUILD) |
| 398-00-280 | Tooling: Eyelet Torque Tool |
| 398-00-418 | Tooling: 2016 Float X2, Bullet Tool |
| 398-00-419 | Tooling: 2016 Float X2, Negative Air Seal |
| 803-00-463 | Kit: Fill Machine Adapter, 04-07 Epic IV, DHX Air, RC2_RC4 Shocks |
| 803-00-566 | Kit: Bike IFP Depth Setting Tool Set |
| 803-00-967 | Kit: Tooling: Shaft Clamps, FLOAT X2, 9mm Shaft |
| 803-00-968 | Kit: Tooling: Clamps, FLOAT X2, Body--------- ---------(Only needed if replacing the outer body) |
| 803-00-969 | Kit: Tooling: Clamps, FLOAT X2, Air Sleeve |
Air Spring Tuning:
| Shock Size | Stock Spacer Quantity (Factory Installed) | Maximum Spacer Quantity |
| 7.875 x 2.000 | 3 | 4 |
| 7.875 x 2.250 | 2 | 2 |
| 8.500 x 2.500 | 3 | 3 |
| 8.750 x 2.750 | 3 | 3 |
| 9.500 x 3.000 | 4 | 5 |
| 10.500 x 3.500 | 4 | 4 |
| 205, 62.5 | 2 | 5 |
| 803-01-139 |
|
Note: Do not use the black rubber volume spacer bands. Only utilize the FOX orange plastic spacer pairs in FLOAT X2 shocks.
Oil Information:
| Damper | 025-02-003 | Oil: AM, FOX Suspension Fluid [32 oz.], 10 WT Red |
| Air Sleeve | 025-03-003-a | Oil: AM, FOX FLOAT Fluid [8 oz.] |
| 025-03-002-A | Oil: AM, FOX FLOAT Fluid [5 cc], Pillow Pack |
IFP Info:
| IFP Pressure | 125 psi |
| Shock Size | IFP Heights (All measurements +/- .050in) |
| 7.875 x 2.250 | 1.243in/ 31.57mm |
| 8.500 x 2.500 | 1.293in/ 32.84mm |
| 8.750 x 2.750 | 1.343in/ 34.11mm |
| 9.500 x 3.000 | 1.393in/ 35.38mm |
| 10.500 x 3.500 | 1.443in/ 36.65mm |
2016 FLOAT X2 Part Listings
| Size Specific Parts | |||
| Shock Size | Piston Assy | Shaft | Neg Air Sealhead Assy |
| 7.875 x 2.00 | 805-00-093-KIT | 229-10-220 | 812-06-082-KIT |
| 7.875 x 2.25 | 805-00-093-KIT | 229-10-220 | 812-06-082-KIT |
| 8.50 x 2.50 | 805-00-093-KIT | 229-10-221 | 812-06-082-KIT |
| 8.75 x 2.75 | 805-00-090-KIT | 229-10-222 | 812-06-083-KIT |
| 9.50 x 3.00 | 805-00-090-KIT | 229-10-223 | 812-06-082-KIT |
| 10.50 x 3.50 | 805-00-090-KIT | 229-10-224 | 812-06-082-KIT |
| Outer Air Sleeve Assemblies | ||
| Shock Size | Part | Description |
| 7.875 x 2.00 | 806-29-310-KIT | Service Set: Sleeve Assy: FLOATX2, XV, 2.20 Dia, 7.875 X 2.00/2.25 |
| 7.875 x 2.25 | 806-29-310-KIT | Service Set: Sleeve Assy: FLOATX2, XV, 2.20 Dia, 7.875 X 2.00/2.25 |
| 8.50 x 2.50 | 806-29-311-KIT | Service Set: Sleeve Assy: FLOATX2, XV, 2.20 Dia, 8.50 X 2.50 |
| 8.75 x 2.75 | 806-29-312-KIT | Service Set: Sleeve Assy: FLOATX2, XV, 2.20 Dia, 8.75 X 2.75 |
| 9.50 x 3.00 | 806-29-313-KIT | Service Set: Sleeve Assy: FLOATX2, XV, 2.20 Dia, 9.50 X 3.00 |
| 10.50 x 3.50 | 806-29-314-KIT | Service Set: Sleeve Assy: FLOATX2, XV, 2.20 Dia, 10.50 X 3.50 |
| Inner Air Sleeves | ||
| Shock Size | Part | Description |
| 7.875 x 2.00 | 231-00-030 | Sleeve: (T) FloatX2 [1.600 ID X 2.09 OD X 3.125 TLG] AL 6061-T6, Black Ano, 7.87 |
| 7.875 x 2.25 | 231-00-030 | Sleeve: (T) FloatX2 [1.600 ID X 2.09 OD X 3.125 TLG] AL 6061-T6, Black Ano, 7.87 |
| 8.50 x 2.50 | 231-00-031 | Sleeve: (T) FloatX2 [1.600 ID X 2.09 OD X 3.505 TLG] AL 6061-T6, Black Ano, 8.50 |
| 8.75 x 2.75 | 231-00-032 | Sleeve: (T) FloatX2 [1.600 ID X 2.09 OD X 3.535 TLG] AL 6061-T6, Black Ano, 8.75 |
| 9.50 x 3.00 | 231-00-033 | Sleeve: (T) FloatX2 [1.600 ID X 2.09 OD X 4.005 TLG] AL 6061-T6, Black Ano, 9.50 |
| 10.50 x 3.50 | 231-00-034 | Sleeve: (T) FloatX2 [1.600 ID X 2.09 OD X 4.505 TLG] AL 6061-T6, Black Ano, 10.5 |
| Inner Bodies | ||
| Shock Size | Part | Description |
| 7.875 x 2.00 | 204-18-099 | Body: (T) DHX2, Inner Tube, [.940 Bore, 3.452 TLG] 7.875 X 2.25 FLOAT |
| 7.875 x 2.25 | 204-18-099 | Body: (T) DHX2, Inner Tube, [.940 Bore, 3.452 TLG] 7.875 X 2.25 FLOAT |
| 8.50 x 2.50 | 204-18-096 | Body: (T) DHX2, Inner Tube, [.940 Bore, 3.827 TLG] 8.5 X 2.5 / 8.75 X 2.75 FLOAT |
| 8.75 x 2.75 | 204-18-096 | Body: (T) DHX2, Inner Tube, [.940 Bore, 3.827 TLG] 8.5 X 2.5 / 8.75 X 2.75 FLOAT |
| 9.50 x 3.00 | 204-18-097 | Body: (T) DHX2, Inner Tube, [.940 Bore, 4.327 TLG] 9.50 X 3.00 FLOAT |
| 10.50 x 3.50 | 204-18-098 | Body: (T) DHX2, Inner Tube, [.940 Bore, 4.827 TLG] 10.50 X 3.50 FLOAT |
| Kashima Outer Bodies | ||
| Shock Size | Part | Description |
| 7.875 x 2.00 | 204-18-110 | Body: (T) Outer, FloatX2, 0.940 Bore, Kashima, 7.875, 2.25 |
| 7.875 x 2.25 | 204-18-110 | Body: (T) Outer, FloatX2, 0.940 Bore, Kashima, 7.875, 2.25 |
| 8.50 x 2.50 | 204-18-111 | Body: (T) Outer, FloatX2, 0.940 Bore, Kashima, 8.50, 2.50 |
| 8.75 x 2.75 | 204-18-111 | Body: (T) Outer, FloatX2, 0.940 Bore, Kashima, 8.50, 2.50 |
| 9.50 x 3.00 | 204-18-113 | Body: (T) Outer, FloatX2, 0.940 Bore, Kashima, 9.50, 3.00 |
| 10.50 x 3.50 | 204-18-114 | Body: (T) Outer, FloatX2, 0.940 Bore, Kashima, 10.50, 3.50 |
| Ano Outer Bodies | ||
| Shock Size | Part | Description |
| 7.875 x 2.00 | 204-18-140 | Body: (T) Outer, FloatX2, 0.940 Bore, Hard Ano, 7.875X2.25, 7.875X2.00 |
| 7.875 x 2.25 | 204-18-140 | Body: (T) Outer, FloatX2, 0.940 Bore, Hard Ano, 7.875X2.25, 7.875X2.00 |
| 8.50 x 2.50 | 204-18-141 | Body: (T) Outer, FloatX2, 0.940 Bore, Hard Ano, 8.50X2.50, 8.75X2.75 |
| 8.75 x 2.75 | 204-18-141 | Body: (T) Outer, FloatX2, 0.940 Bore, Hard Ano, 8.50X2.50, 8.75X2.75 |
| 9.50 x 3.00 | 204-18-142 | Body: (T) Outer, FloatX2, 0.940 Bore, Hard Ano, 9.50, 3.00 |
| 10.50 x 3.50 | 204-18-143 | Body: (T) Outer, FloatX2, 0.940 Bore, Hard Ano, 10.50, 3.50 |
| Body Eyelet Assemblies | ||
| Shock Size | Part | Description |
| All Sizes | 808-17-232-KIT | Service Set: Eyelet Assy: 2016, FloatX2 |
| All Sizes | 808-17-185-KIT | Service Set: Eyelet Assy: P-S 2016 DHX2 |
| Shaft Eyelet Assemblies | ||
| Shock Size | Part | Description |
| 7.875 x 2.00 | 808-17-210-KIT | Service Set: Eyelet Assy: (T) Shaft, 9mm, [0.25 Piston], FLOATX2, 7.875 X 2.00 |
| 7.875 x 2.25 | 808-17-211-KIT | Service Set: Eyelet Assy: (T) Shaft, 9mm, [0.25 Piston], FLOATX2, 7.875 X 2.25 |
| 8.50 x 2.50 | 808-17-212-KIT | Service Set: Eyelet Assy: (T) Shaft, 9mm, [0.25 Piston], FLOATX2, 8.50 X 2.50 |
| 8.75 x 2.75 | 808-17-213-KIT | Service Set: Eyelet Assy: (T) Shaft, 9mm, [0.25 Piston], FLOATX2, 8.75 X 2.75 |
| 9.50 x 3.00 | 808-17-214-KIT | Service Set: Eyelet Assy: (T) Shaft, 9mm, [0.25 Piston], FLOATX2, 9.50 X 3.00 |
| 10.50 x 3.50 | 808-17-215-KIT | Service Set: Eyelet Assy: (T) Shaft, 9mm, [0.25 Piston], FLOATX2, 10.5 X 3.50 |
| Adjuster Assemblies | ||
| Shock Size | Part | Description |
| All Sizes | 813-00-095-KIT | Reservoir Cap Assembly: 2016 DHX2 |
| All Sizes | 813-00-097-KIT | Reservoir End Cap Assembly: 2016 DHX2 |
| All Sizes | 815-00-066-KIT | Damping Adj Assy: 2016 DHX2 FLOATX2 Cartridge RC RD |
| All Sizes | 815-00-067-KIT | Damping Adj Assy: 2016 DHX2 FLOATX2 Cartridge RC CD |
| All Sizes | 815-02-043-KIT | Damping Adj Assy: 2016 DHX2, FloatX2 Cartridge, RD |
| All Sizes | 815-02-053-KIT | Damping Adj Assy: 2016, FloatX2 Cartridge, CD |
| Bearing Assemblies | ||
| Shock Size | Part | Description |
| All Sizes | 812-06-082-KIT | Negative Air Sealhead, FLOATX2, [1.25 Rod] |
| All Sizes | 812-06-081-KIT | Bearing Assy: FLOAT X2, Black [.940 Bore, 1.600 Bore, 9mm Shaft] |
| Decals | |
| 024-02-575 | Decal: 2016 Factory FLOAT X2, Resy, Orange |
| 024-02-576 | Decal: 2016 Factory FLOAT X2, Resy, Gold |
| 024-02-604 | Decal: 2016 FloatX2 XV Sleeve, Short |
| 024-02-605 | Decal: 2016 FloatX2 XV Sleeve, Long |
2016 FLOAT X2 Assemblies
- Assy DWG 2016 FLOAT X2 .
- Shaft Assy: 9mm FLOAT X2 .
- 812-06-083-KIT Negative Air Sealhead, FLOAT X2, Compact
- 812-06-082-KIT Negative Air Sealhead, FLOAT X2
- 808-17-232-KIT Eyelet Assembly: 2016 FLOAT X2
- 812-06-081-KIT Bearing Assy: FLOAT X2, Black [.940 Bore, 1.600 Bore, 9mm Shaft]
- 815-02-053-KIT Damping Adj Assy: 2016 DHX2, FLOAT X2 Cartridge, CD
- 815-02-043-KIT Damping Adj Assy: 2016 DHX2, FLOAT X2 Cartridge, RD
- 815-02-045-KIT Damping Adj Assy: 2016 DHX2, FLOAT X2 Poppet, RD
- 815-02-044-KIT Damping Adj Assy: 2016 DHX2, FLOAT X2 Poppet, CD
- 805-00-093-KIT Piston Assembly: 2016 X2, CL/CM
- 805-00-090-KIT Piston Assembly: 2016 X2, CM/CL
- 805-02-030-KIT Piston Assembly: 2016 X2, CF
- 815-02-046-KIT Valve Seat Assy: DHX2, FLOAT X2
- 815-02-054-KIT Valve Seat Assy: FLOAT X2, Rebound
